Key Responsibilities

· Prepare and release process sheets,
setup sheets, and routing plans for machining operations.

· Design and/or select jigs, fixtures,
and tooling (mechanical, hydraulic, pneumatic) to support efficient
machining.

· Conduct machining feasibility studies and provide Design for Manufacturability (DFM) inputs.

· Estimate cycle time, tooling, and
part costing for machined components, including overheads.

· Standardize workholding, tooling, and
inspection methods across machines and vendor base.

· Drive lean manufacturing initiatives (Kaizen, SMED, 5S) to improve productivity and reduce waste.

· Support vendor development team with process audits, capability assessments, and technical guidance.

· Define and implement inspection
stages, tolerances, and in-process checks in line with GD&T; and quality
requirements.

Requirements
Education & Qualifications

· B.Tech / Diploma in Mechanical
Engineering / Production / Tool Design.

· Certification in Lean / Six Sigma /
CAD-CAM / Tool Design will be an added advantage.

Experience Required

· Minimum:



6–8 years in CNC
machining / manufacturing engineering.

· Ideal: 8–12 years with strong
exposure to process planning, costing, jigs & fixtures, and vendor
support.

· Domain preference: Aerospace,
Automotive, Defence, or Precision Machining.

Key Skills Required

1. Process
Planning & DFM – Ability to prepare process sheets,
optimize machining sequences, and assess manufacturability.

2. Fixture
& Tooling Design – Proficiency in designing and
validating jigs, fixtures, and tooling (mechanical/hydraulic/pneumatic).

3. Costing
& Cycle Time Estimation – Expertise in cycle time calculation,
tooling costing, and part cost estimation.

4. GD&T;
& Tolerance Analysis – Solid understanding of GD&T;,
stack-up analysis, and inspection requirements.

5. Lean
Manufacturing & Productivity Improvement – Hands-on
experience in Kaizen, SMED, 5S, and process standardization.

NOTE: Interested candidates sh

📌 Assistant Manager Methods (Hyderabad)
🏢 Zen Technologies
📍 Hyderabad