Description
Key Responsibilities A. Machine Maintenance

A. Machine Maintenance
- CNC machines (VMC, HMC, Turning Centers)
- Conventional machines (lathe, milling, grinding)
- Special purpose machines (SPMs)
- Transfer lines / assembly-linked equipment
- Check and maintain:
- Spindle systems
- Ball screws & linear guides
- Automatic tool changers (ATC)
- Hydraulic & pneumatic systems

B. Preventive & Predictive Maintenance
- Execute PM schedule for all machines
- Perform:
- Lubrication audits
- Backlash & alignment checks
- Vibration & temperature monitoring
- Coolant system maintenance
- Ensure 100% PM compliance

C. Breakdown Maintenance
- Attend machine breakdowns with quick response time
- Diagnose faults (mechanical, hydraulic, basic PLC interface support)
- Reduce MTTR (Mean Time to Repair)
- Implement RCA & CAPA to avoid recurrence

D. Accuracy & Quality Support
- Ensure:
- Machine geometry accuracy
- Dimensional consistency of output
- Support:
- Trial runs after maintenance
- Root cause analysis for rejection due to machine issues

E. TPM & Continuous Improvement
- Drive:




- Autonomous Maintenance (JH pillars)
- Kaizen projects
- Focus on:
- Breakdown reduction
- OEE improvement
- Setup time reduction

F. Safety & Compliance
- Strictly follow:
- LOTO procedures
- Work Permit system
- Machine safety standards
- Ensure:
- Guarding & interlocks functionality
- Safe practices during maintenance

G. Documentation & CMMS
- Update:
- Breakdown history
- PM checklists
- Spare consumption
- Use CMMS (e.g., IBM Maximo) for:
- Work orders
- Asset tracking

H. Spare & Inventory Support
- Identify critical spares:
- Bearings, seals, belts, filters
- Hydraulic components
- Support:
- Inventory control
- Vendor coordination

3. Key Performance Indicators (KPIs)
- Machine uptime: > 95–98%
- PM compliance: > 95%
- MTTR reduction
- Breakdown frequency reduction
- OEE improvement (%)
- Rejection due to machine issues (↓)
- Safety incidents: Zero

Responsibilities
Competencies:

📌 Mechanical Maintenance (Phaltan)
🏢 Cummins
📍 Phaltan