Job Purpose
To plan, schedule, monitor, and optimize all preventive, predictive, breakdown, shutdown, and capital maintenance activities to ensure maximum equipment availability, reliability, and secure operation while minimizing maintenance costs.
Key Responsibilities
1. Maintenance Planning & Scheduling
· Prepare annual, monthly, weekly, and daily maintenance plans.
· Develop preventive maintenance (PM) schedules for all plant equipment.
· Coordinate predictive maintenance activities based on equipment condition monitoring.
· Plan major shutdowns and annual overhauls.
· Prepare detailed maintenance job plans including manpower, tools, spare parts, and estimated duration.
· Ensure timely execution of maintenance schedules with minimum disruption to production.
2. Equipment Reliability
· Analyse equipment failures and recommend corrective and preventive actions.
· Improve equipment reliability through Root Cause Analysis (RCA).
· Monitor Mean Time Between Failures (MTBF) and Mean Time to Repair (MTTR).
· Implement reliability improvement initiatives and continuous improvement projects.
3. Shutdown Management
· Prepare detailed shutdown schedules.
· Coordinate with Production, Electrical, Instrumentation, Stores, and contractors.
· Monitor shutdown progress and ensure completion within planned timelines.
· Prepare shutdown completion reports with observations and recommendations.
4. Spare Parts Planning
· Identify critical spare parts for all mechanical equipment.
· Monitor inventory levels and initiate purchase requisitions.
· Coordinate with the Stores and Purchase departments to ensure spare availability.
· Optimize spare inventory without affecting equipment reliability.
5. Work Order Management
· Generate and monitor maintenance work orders through SAP/CMMS.
· Prioritize work orders based on equipment criticality.
· Ensure proper closure of work orders with complete maintenance history.
· Maintain equipment records and maintenance documentation.
6. Budget & Cost C