KEY RESPONSIBILITIES
- Develop manufacturing process and organizing facilities for Auto electrical product assemblies and components
- Arrive cycle time, planning of assy lines / machines / process plants with robust process controls with optimal manpower.
- Preparation of Process Flow Diagrams (PFD), PFMEA, and Control Plans for new and existing products
- Develop and validate tooling, fixtures, and gauges required for mass production
- Ensure smooth and flawless launch of new products (NPI) from design release to SOP
- Collaborate with Product design, Tool Design, Production, and quality teams for successful launch of New Products and improvement projects.
- Drive continuous improvement initiatives for productivity, cost reduction, and quality enhancement
- Support Establishing various manufacturing process like winding, assembly, testing, special processes, etc.,)

REQUIRED SKILLS




- Strong knowledge of manufacturing processes in motor industry (winding, tightening, pressing, assembly, testing, etc.,)
- Expertise in process planning tools (PFD, PFMEA, Control Plan, SOPs)
- Understanding of time study, line balancing, and capacity planning
- Experience in tooling/fixture design and process validation
- Familiarity with lean manufacturing, Kaizen, and continuous improvement practices
- Knowledge of quality tools (7 QC tools, Root Cause Analysis, SPC basics)
- Ability to read and interpret engineering drawings and GD&T;
- Exposure to ERP / MES systems for production planning and tracking
- Robust analytical and problem-solving capability with cross-functional coordination
- Basic understanding of electrical components and motor working principles

📌 Process Planning Engineer (Chennai)
🏢 Lucas-TVS
📍 Chennai