Role Summary

We are seeking an experienced Senior Structural Mechanics & FEA Engineer with 5 years of core industry experience to lead structural integrity, static/dynamic analysis, and vibration assessments for mechanical components and complex assemblies. In this role, you will apply fundamental mechanical principles to translate physical systems into accurate numerical models, evaluate load paths, and optimize structural designs for dynamic operational environments.

Key Responsibilities
- Free Body Diagrams & Analytical Physics: Develop precise Free Body Diagrams (FBDs) to map complex load vectors, boundary conditions, internal stresses, and reaction forces across mechanical systems prior to numerical simulation.
- Finite Element Analysis (FEA): Perform end-to-end static, non-linear (geometric, material, and contact), and transient structural analyses using Ansys to evaluate component strength, stress concentrations, and safety margins.
- Vibration & Dynamics Assessment: Conduct modal, harmonic, energetic, and random vibration analyses to prevent resonance, mitigate fatigue,



and ensure structural durability under dynamic operating environments.
- Design Optimization: Work closely with mechanical design teams to interpret FEA results, identify failure modes, and recommend structural modifications (e.g., lightweighting, ribbing, material selection) to meet performance criteria.
- Validation & Documentation: Translate complex FEA outputs into actionable engineering reports; correlate numerical simulation results with physical test data to refine and validate simulation methodologies.

Key Technical Requirements
- Core Competencies: Strong theoretical background in structural mechanics, solid mechanics, material behavior, dynamics, and vibration theory.
- FEA Software Proficiency: 5 years of hands-on expertise in Ansys (Ansys Mechanical, Workbench) for meshing, solver setup, post-processing, and structural optimization.
- Analytical Modeling: Demonstrated mastery in

📌 Senior Structural Mechanics (Pune)
🏢 ACL Digital
📍 Pune