- Develop BIW manufacturing process plans.
- Define welding sequences and joining technologies (Spot, MIG/MAG, Laser, Adhesive, Clinching).
- Prepare Process Flow Diagrams (PFD), PFMEA, and Control Plans.
- Design and validate BIW welding fixtures and tooling.
- Perform robotic cell layout and cycle time optimization.
- Conduct line balancing and capacity studies.
- Prepare manufacturing documentation and work instructions.
- Support prototype builds, pilot production, and production launch.
- Coordinate with product design teams to improve manufacturability.
- Resolve manufacturing issues during vehicle development.

SEGULA Technologies is a global engineering group, boosting the competitiveness of all major industrial sectors: automotive, aerospace, energy, rail, naval, life sciences, and telecoms. With a presence in more than 30 countries and 140 locations worldwide, the Group prioritizes close relationships with its clients, driven by the expertise of its 15,000 employees. As a leading engineering player putting innovation at the heart of its strategy, SEGULA Technologies manages large-scale projects, ranging from initial studies to industrialization and production.

📌 BIW PFE (Chennai)
🏢 Segula Technologies
📍 Chennai