Role Deliverables

Key Deliverables

Theme of the Role

The Plant Head will lead end-to-end manufacturing operations of fan products with a strong focus on fractional horsepower (FHP) motor production, including stator/rotor manufacturing, winding, assembly, testing, and final product integration. The role demands operational excellence, deep technical understanding of low-power electric motors, and strong leadership to drive productivity, quality, and cost efficiency.

Key Deliverables

. End-to-End Plant Operations
- Oversee complete manufacturing operations: motor production (FHP), fan assembly, testing, and dispatch
- Ensure production targets are met across multiple product lines (ceiling, table, pedestal, exhaust fans)
- Drive plant efficiency, capacity utilization, and throughput improvement

2. FHP Motor Manufacturing Oversight
- Manage processes including:
- Stator lamination stacking and insulation
- Copper winding (manual/automatic winding machines)
- Rotor casting (die-casting for squirrel cage rotors) and balancing
- Motor assembly and performance testing




- Ensure motor efficiency, reliability, and compliance with standards (e.g., IS/IEC)
- Optimize motor design-to-manufacturing alignment for performance and cost

3. Production Planning & Control
- Develop production schedules aligned with demand forecasts
- Monitor line balancing and bottlenecks in motor and fan assembly lines
- Improve Overall Equipment Effectiveness (OEE)

4. Quality Management
- Implement robust quality systems for both motors and finished fans
- Reduce rejection rates (winding defects, vibration issues, noise, overheating, etc.)
- Lead root cause analysis and corrective/preventive actions (CAPA)

5. Maintenance & Engineering
- Ensure preventive and predictive maintenance of winding machines, die-casting machines, testing rigs, and assembly lines
- Drive automation in winding, testing, and assembly processes
- Lead new product industrialization (NPI) for energy-effective fans (e.g.,

📌 Plant Head at Vasai-Thane (Mumbai)
🏢 Rexnord Electronicsntrols
📍 Mumbai