To ensure maximum availability and reliability of production machinery and utilities through effective preventive, predictive, and breakdown maintenance, thereby supporting uninterrupted production, quality, safety, and customer delivery commitments.
Roles & Responsibilities
Mechanical Maintenance Operations
- Execute and monitor preventive, predictive, and breakdown maintenance activities for plant machinery and production equipment.
- Diagnose and troubleshoot mechanical failures to ensure minimum machine downtime and uninterrupted production.
- Maintain and repair mechanical systems including hydraulic, pneumatic, conveyor, gearbox, bearing, and material handling equipment.
- Ensure machine availability and reliability by carrying out scheduled maintenance activities.
Equipment Reliability & Improvement
- Analyze recurring machine failures and implement corrective and preventive actions.
- Conduct Root Cause Analysis (RCA) using Why-Why Analysis and Fishbone Diagram techniques.
- Drive TPM initiatives to improve equipment performance, machine uptime,
and overall equipment effectiveness (OEE).
- Identify opportunities for machine modifications and process improvements to enhance productivity and reliability.
Utility & Infrastructure Maintenance
- Monitor and maintain mechanical utility equipment such as air compressors, pumps, pipelines, and compressed air systems.
- Ensure utilities are functioning efficiently to support production requirements.
- Coordinate with external service providers for major maintenance activities when required.
Maintenance Planning & Documentation
- Maintain maintenance records, machine history cards, preventive maintenance schedules, and breakdown reports.
- Plan maintenance activities in coordination with Production to minimize operational disruptions.
- Monitor spare parts consumption and ensure availability of critical mechanical spares.
Installation & Commissioning
- Support installation, commissioning, re