Key Responsibilities1. End-to-End Ownership & Chaos Control
- Establish the Master Production Schedule (MPS):
Convert highly energetic customer forecasts (from major OEMs) into concrete, realistic daily and weekly production plans.
- Bring Order to the Floor:
Walk the shop floor daily. Identify bottlenecks, tackle material shortages, and restructure raw production schedules into a predictable, disciplined flow.
- Enforce Ownership:
Take absolute responsibility for meeting dispatch timelines. When a machine breaks down or a material shipment is delayed, own the mitigation plan rather than just reporting the failure.
2. Material Requirement Planning (MRP) & Bill of Materials (BOM) Control
- BOM Accuracy:
Collaborate with the New Product Development (NPD) and Engineering teams to ensure 100% accurate BOMs for custom wire harnesses (ranging from simple LV to complex HV EV harnesses).
- Inventory Control & Shortage Mitigation:
Work closely with Procurement to track incoming raw materials (connectors, terminals, sleeves, wires) against production schedules.
Minimize both dead stock and production line stoppages.
- WIP Management:
Monitor and control Work-In-Progress (WIP) inventory across cutting, crimping, sub-assembly, assembly board, and final testing stages.
3. Capacity & Resource Planning
- Optimize the utilization of automatic cutting & stripping machines, applicator tooling, semi-automatic crimping presses, and manual assembly boards.
- Balance workforce allocation based on product complexity and daily volume targets.
4. Data-Driven Systems & Reporting
- Move the shop floor away from verbal commitments to data-driven performance.
- Establish key performance indicators (KPIs) such as
Plan vs. Actual (Adherence)
,
OEE (Overall Equipment Effectiveness)
, and
OTIF (On-Time In-Full)
.
- Standardize and automate daily, weekly, and monthly progress reports.
Required Skills & Qualifications
- Education:
B.Tech / B.E. in Electrical, Mechanical, or Production/Industrial En
📌 Production Planning Control (Noida)
🏢 Crysta Electricals
📍 Noida
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