04_Professionals (technical)

BU1 Powertrain and Charging

Together, we move the world—we’ve been doing it for over 100 years. At MAHLE, as a leading international development partner and systems supplier to the automotive industry, we pursue the objective of making mobility more efficient, more environmentally friendly, more convenient, and more economical. As part of our dual strategy, we are working both on the intelligent combustion engine for the use of hydrogen and other nonfossil fuels and on technologies for fuel cells and e-mobility.

MAHLE generated sales of €11.3 billion in 2025. Employing just under 65,000 people at 127 production locations and 11 technology centers, the company is represented in 28 countries. (as at: 12/31/2025). Join our MAHLE team #weshapefuturemobility

Your Contribution
- Collaborate with production & QC teams to align technical capabilities with customer requirements
- Identify, troubleshoot, and resolve process-related issues and Machining defects in a timely manner, implementing corrective and preventive actions (CAPA).




- Align with Foundry shop team & to improve the Casting product quality.
- Scrap Reduction & Quality Improvement
- Conducts root-cause analysis using 8D, Fishbone, FMEA.
- Improves process controls and reduces variations (SPC, CP/CPK improvement).
- Designs fool-proofing solutions to avoid operator/machine errors.
- Process Optimization & Cycle Time Reduction
- Analyses current processes to identify bottlenecks and waste.
- Reduces machine cycle time through method studies, motion analysis, and tooling optimization.
- Implements lean tools such as Kaizen, VSM, SMED, 5S, and Poka‑Yoke.
- Tooling Cost Optimization & Conversion Cost Reduction
- Identifies the opportunities for cost reduction task without impacting quality.
- Improves tool life through innovative solutions.
- Reduces tool changeover time and inventory.
- Layout Improvement & Material Handling Optimization
- Designs productive shopfloor layouts using L

📌 Senior Process Manager (Dhar)
🏢 MAHLE Senica
📍 Dhar