Job Summary

Dynamic Manufacturing Engineer with specialized expertise in integrating complex electrical systems and high-voltage battery assemblies for next-generation aircraft with Proven track record in bridging the gap between design and the shop floor through robust DFM/DFA strategies, IPC-compliant process development, and real-time troubleshooting. Expertise in scaling battery enclosure assembly, thermal management, and advanced wire harness routing from prototype to serial production in highly regulated aerospace environments.

Responsibilities

- Design Integration Strategy (The Before the Build Phase): Support DFM/DFA activities during design reviews to ensure the manufacturability and serviceability of complex electrical systems.
- Design Integration Strategy: Define wire routing strategies ensuring safety, serviceability, and strict compliance with aerospace standards.
- Design Integration Strategy: Collaborate closely with design, quality, and supply chain teams to optimize build flow and reduce cycle time from the outset.
- Design Integration Strategy: Work with suppliers and internal teams to validate battery module assembly techniques and specialized tooling.
- Process Development Documentation: Develop and implement manufacturing processes for aircraft battery installation, including enclosure assembly, mounting, thermal management, and electrical interfacing.
- Process Development Documentation: Create and validate build processes for wiring harness routing, terminations, and connector assemblies.
- Process Development Documentation: Develop Standard Operating Procedures (SOPs), Manufacturing Instructions (MIs), and detailed inspection criteria.




- Process Development Documentation: Manage production data, including MBOM (Manufacturing Bill of Materials) preparation, Process Flow Diagrams, Control Plans, and PPAP/FAI documentation.
- Shop Floor Execution Troubleshooting: Provide hands-on support to technicians on the shop floor during both prototype and serial production phases.
- Shop Floor Execution Troubleshooting: Troubleshoot wiring and battery integration issues in real-time, implementing immediate corrective actions to maintain build schedules.
- Shop Floor Execution Troubleshooting: Support the creation of harness assembly boards, work instructions, and functional test procedures.
- Shop Floor Execution Troubleshooting: Drive Root Cause Analysis (RCA) for non-conformances and lead continuous improvement efforts to prevent recurrence.

Technical Skills Competencies

- DFM/DFA
- Wiring harness routing/design
- Battery enclosure assembly
- Thermal management
- SOPs/MIs and inspection criteria
- PPAP/FAI documentation
- Root Cause Analysis
- IPC standards (IPC/WHMA-A-620, IPC-A-600/610, IPC-7711C/7721C)
- ECAD tools (Capital, Zuken, CATIA Electrical harness module)

Qualifications

- Bachelor degree in Electrical, Electronics or any related field.
- 4+ Years of Experience in ME EE Integration activities in Aerospace industry preferred.

Work Location

Chennai, Tamil Nadu, India

Job Type

Full time, Work from office

Disclaimer: This job description has been sourced from a public domain and may have been modified by Naukri.com to improve clarity for our users. We encourage job seekers to verify all details directly with the employer via their official channels before applying.

📌 Manufacturing Engineer - EE (Chennai)
🏢 The ePlane
📍 Chennai