Job Description:

Jpb Title : Head Foundry Project

Location : Belgaum
Department : Projects / Foundry
Reports To : CEO / COO / Managing Director
Experience : 22+ years in heavy foundry operations, with min 5 years in project leadership
Industry : Heavy Engineering / Automotive / Engine Casting / Foundry
- Job Summary

We are seeking a seasoned skilled to lead the end-to-end execution of a greenfield or brownfield sand casting foundry project specializing in production of large Engine Head & blocks using the No-Bake process. This role demands deep expertise in heavy ferrous casting, hands-on project management, and the ability to integrate process, people, and equipment into a high-performance, production-ready foundry.
- Key Responsibilities
- Project Leadership
- Lead the complete lifecycle of the foundry project: design, planning, procurement, execution, commissioning, and handover.
- Develop and monitor detailed project timelines, milestones, budgets, and risk management plans.
- Ensure the project meets safety, quality, capacity, and performance targets.




- Technical Design & Process Development
- Define technical specifications for the No-Bake sand casting process for 6-ton engine blocks.
- Work with design and tooling teams to ensure appropriate gating/riser systems, pattern equipment, and core box designs.
- Finalize equipment sizing and layout for molding lines, core shops, melting units, shakeout systems, and reclamation plants.
- Ensure integration of molding, melting, pouring, cooling, fettling, and finishing areas.
- Equipment Selection & Commissioning
- Evaluate, select, and install foundry equipment:
- Induction furnaces (medium frequency, suitable for large melt volumes)
- No-Bake sand mixers and reclamation systems
- Core shooters and drying ovens
- Heavy-duty cranes and handling systems
- Pouring ladles, preheat stations, and temperature control systems
- Lead FAT, SAT, and performance trials for all major equipment.
- Vendor & Contractor Manag

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