Head – Foil Mill Operations (MIDC)

Head – Foil Mill Operations (MIDC)

13 Aug
|
Masters India
|
MIDC

13 Aug

Masters India

MIDC

Company Description

Masters India, 44 year old group, which is into Manufacturing, Healthcare, Hospitality and IT with an aggregate turnover of INR 1000+ crores. We are expanding rapidly and are, therefore, looking for leaders to help the company achieve its goals. We are expanding rapidly and are, therefore, looking for leaders to help company achieve its goals.

Job Description

Role Objective
To lead and optimize end-to-end foil mill operations, ensuring high productivity, quality consistency, cost control, safety, and on-time delivery, while driving continuous improvement across rolling, slitting, finishing, and dispatch processes.
Scope of Operations
- Foil Mill
- Annealing furnaces
- Slitters, separators, rewinders
- Quality inspection and packing
- Scrap generation and recovery control
- Coordination with casting, QC, maintenance, and dispatch

Key Responsibilities
1. Production & Throughput Management
- Plan and execute daily, weekly, and monthly production targets
- Optimize mill schedules for:
- Gauge changes
- Alloy mix
- Slitting and packing efficiency




- Maximize output while minimizing downtime and rejects
- Ensure adherence to customer delivery timelines

2. Quality & Process Control
- Ensure consistent foil quality across:
- Gauge tolerance
- Surface finish
- Pinholes
- Oil residue
- Tensile and elongation properties
- Reduce rejections, downgrades, and customer complaints
- Work closely with QC to improve first-pass yield
- Implement root cause analysis for defects and breakdowns

3. Cost, Yield & Scrap Control
- Monitor and improve:
- Yield %
- Edge trim and process scrap
- Downgrade material
- Control rolling oil consumption, consumables, and spares
- Drive cost per kg reduction initiatives
- Coordinate scrap segregation, recovery, and recycling

4. Equipment & Maintenance Coordination
- Ensure optimal availability and performance of:
- Rolling mills
- Slitters
- Annealing furnaces
- Coordinate preventive and predictive maintenance
- Reduce unplan

📌 Head – Foil Mill Operations (MIDC)
🏢 Masters India
📍 MIDC

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