Job Title: NPI Engineer – PCBA & Cable/Wire Harness Manufacturing

Location: Hyderabad

Experience : 4–8 Years

Industry: Electronics Manufacturing Services (EMS)

Job Summary

We are seeking an experienced NPI (New Product Introduction) Engineer with strong expertise in PCBA and Cable/Wire Harness manufacturing. The candidate will be responsible for managing the complete product introduction lifecycle from RFQ through mass production, establishing robust manufacturing processes, developing tooling and fixtures, and ensuring successful product launches with high quality, productivity, and reliability.

The ideal candidate should possess hands-on experience in SMT, through-hole assembly, wire harness manufacturing, tooling development, and process engineering within a high-mix, low-volume or high-reliability manufacturing workplace.

Key Responsibilities

1. New Product Introduction (NPI)
- Lead complete NPI lifecycle from RFQ, prototype, pilot builds, and production ramp-up to mass production.
- Review customer design inputs including BOMs, Gerber files, assembly drawings,



cable schematics, and engineering specifications.
- Conduct DFM (Design for Manufacturability), DFA (Design for Assembly), and DFT (Design for Testability) reviews for PCB assemblies and wire harness products.
- Coordinate with customers, engineering, production, quality, procurement, and suppliers to ensure successful project execution.
- Support prototype builds and process validation activities.

2. Tooling & Fixture Development
- Design, develop, validate, and implement manufacturing tooling and fixtures including:
- SMT stencils
- Wave solder pallets
- Reflow carriers
- Assembly fixtures and poka-yoke systems
- Wire harness nail boards and routing fixtures
- Crimping applicators
- Wire cutting, stripping, and termination tools
- Collaborate with external tooling vendors for design reviews, fabrication, qualification, and maintenance.
- Ensure tooling meets productivity, safety, ergonomic, a

📌 Engineer - NPI & Engineering (PCBA & Cable/Wire Harness Manufacturing) (Hyderabad)
🏢 Cyient DLM
📍 Hyderabad