Job Purpose

Supervise & monitor to ensure running of Kiln operations without any trouble at optimized cost with defined parameter for uninterrupted plant production and quality.

Job Context & Major Challenges

Job Context:

Job Holder is responsible for supervising & monitoring Kiln & Coal mill operations for trouble free running at optimized cost & ensure maintenance as per ISO standards. Operate & maintain process parameters as per total quality IMS for Kiln as to ensure uninterrupted plant production.

Job Challenges:
1. Maintain targeted quality of Product
2. Maintain coal ratio in coal mill as desired for coal firing in kiln.
3. Avoid tripping by taking pre corrective action during operation.

KRA 1) Operational management (Operation of Kiln
to achieve the targeted production and quality)1.Check operation parameters of all equipments in the beginning of the shift.
2.Identify abnormalities if any Inform PF process and site attendants for corrective actions
3.



Continuously monitor process parameters of kiln and operate kiln 4.Register operational parameters of Kiln in log book as per the specified timelines with remarks if any
5. Check quality parameters for operation of Kiln, coal mill.
6. Inform PF/ SH for any major abnormality / breakdown
7. Perform Corrective action as per instructions of SH (Process) / HOD (process)
8. Coordinate with all service departments & communicate plan problems if any for corrective actions.
9. Record shift wise production of Kiln Inform SH / HOD (Process) for production at the end of the shiftKRA22) Cost Control1.Sp.Power consumption To avoid Idle running of the circuit,
2.Optimizing operation by reduction in RPM cost along with Reduction in Stores & spares cost
3. Delivery Specific Heat Reduction and Reduction in Specific Heat consumption
4.Reducing breakdown by early detection of abnormalities
5. Timely completion of kiln shut down activity.KRA33) Continuous improvement1. Increasing output rate
2. Reduction in breakdown, Process

📌 PF Process (Chandrapur)
🏢 UltraTech Cement
📍 Chandrapur