Key Responsibilities
- Design and develop PLC-based control systems for BHS (conveyors, diverters, sorters, scanners, etc.)
- Develop, test, and maintain PLC programs (Siemens / Allen-Bradley) and associated HMI/SCADA interfaces
- Configure and integrate field devices such as sensors, encoders, VFDs, and safety systems
- Interface LLC systems with High Level Control (HLC) and IT systems (WMS, SCADA, airport systems)
- Lead FAT (Factory Acceptance Test), SAT (Site Acceptance Test), and commissioning activities
- Troubleshoot and resolve complex automation and control issues during installation and operations
- Ensure compliance with safety standards (SIL, fail-safe logic, interlocks, emergency stops)
- Optimize system performance, throughput, and reliability of BHS operations
- Prepare and review technical documentation (FDS, DDS, IO lists, cause & effect, test cases)
- Provide technical leadership and mentoring to junior engineers and site teams
- Coordinate with mechanical, electrical, and software teams for seamless project execution




- Support maintenance teams with root cause analysis (RCA) and continuous improvement initiatives

Key Skills & Competencies
- Strong expertise in PLC programming (Siemens S7 / TIA Portal, Allen-Bradley)
- Experience in BHS systems or large-scale material handling automation
- Knowledge of industrial communication protocols (Profibus, Profinet, Ethernet/IP, Modbus)
- Understanding of control philosophy, interlocks, and safety PLCs
- Hands-on experience with commissioning and troubleshooting
- Familiarity with SCADA/HMI systems (WinCC, Wonderware, Ignition, etc.)
- Ability to read electrical schematics and control panel designs
- Robust analytical and problem-solving skills
- Good communication and stakeholder management

Qualifications & Experience
- Bachelors degree in Electrical / Electronics / Instrumentation / Automation Engineering
- 6–10+ years of experience in industrial automation, preferably in BHS or material handling system

📌 Senior Automation Engineer (Pune)
🏢 ALSTEF Group
📍 Pune