Role & responsibilities

1. Current Product Design & Development
- Conceptualize and design new motors, alternators, and associated sheet metal components (enclosures, housings, brackets, covers, cooling systems, etc.).
- Perform detailed 3D modeling and 2D drafting with complete GD&T; for manufacturability.
- Conduct design feasibility studies considering cost, weight, performance, and manufacturing constraints.
- Work with cross-functional teams (R&D;, Production, Supply Chain, QA) to translate requirements into manufacturable designs.
- Support prototyping, assembly trials, and validation testing of new designs.

2. Updating & Improving Existing Designs
- Evaluate existing designs and implement improvements for performance, reliability, and cost optimization.
- Modify sheet metal designs to meet new customer requirements, regulatory changes, or updated specifications.
- Resolve design-related issues identified during production or field performance.
- Drive continuous improvement initiatives for standardization and modularization.

3. Process Flow & Manufacturing Support




- Develop detailed process flows, fabrication sequences, and assembly instructions for sheet metal components and motor sub-assemblies.
- Define manufacturing tolerances, welding requirements, and surface treatment specifications.
- Provide technical support to production teams to resolve fabrication or assembly challenges.
- Collaborate with vendors/suppliers for tooling, sheet metal part development, and cost optimization.

4. Engineering Documentation & Compliance
- Create and maintain engineering drawings, BOMs (Bill of Materials), and PLM entries.
- Prepare design calculation reports, tolerance stack-up studies, and validation documentation.
- Support Engineering Change Orders (ECO) and configuration management.
- Ensure compliance with industry standards (IEC, NEMA, IS) and internal quality systems.

5. Cross-functional Collaboration & Testing
- Work with testing teams to define validation plans

📌 Senior Engineer-Mechanical Design (Faridabad)
🏢 Innotec Powersys
📍 Faridabad