Job Title: Maintenance Manager (Open-End Spinning)

Reports To: Vice President - Operations
Department: Maintenance
Employment Type: Full-time, Permanent

Job Purpose: The Maintenance Manager leads the mechanical, electrical, and utilities maintenance teams to ensure peak operational reliability of a 24/7 automated Open-End (OE) Spinning Mill. This role focuses on minimizing equipment downtime, maximizing yarn quality consistency, managing spare parts inventory, and optimizing utility systems (Humidification, Compressed Air, and Power).

Core Responsibilities: Machinery Maintenance & Reliability
- Execute PM Schedules: Design and implement Preventive and Predictive Maintenance schedules for Blowroom, Carding, Draw Frames, and OE Spinning Frames.
- Rotor Line Optimization: Oversee high-speed rotor checks, twin-disc alignments, opening roller conditioning, and automated piecing unit calibrations.
- Troubleshoot Quality Issues: Collaborate with the Quality Assurance (QA) team to eliminate mechanical faults causing yarn defects like Moire effects, thick/thin places, or high end-breaks.




- Carding Overhauls: Manage wire mounting, grinding schedules, and setting optimizations for Carding flats to ensure efficient fiber opening.

2. Plant Utilities & Facilities Management
- Humidification Systems: Maintain precise control over plant Relative Humidity (RH%) and temperature parameters to ensure optimal fiber processing.
- Compressed Air Infrastructure: Manage high-capacity air compressors and pneumatic lines to guarantee reliable pressure for automated machinery.
- Dust & Waste Extraction: Oversee central filtration and suction networks to minimize ambient fly, dust, and lint accumulation.
- Energy Management: Monitor plant energy consumption and implement power-saving initiatives on heavy motor drives.

3. Team Leadership & Safety
- Resource Deployment: Supervise, train, and allocate tasks to shift engineers, mechanical fitters, and electrical technicians.
- Implement TPM & 5S

📌 Maintenance Manager (Annur)
🏢 Nikika Enterprises
📍 Annur