Responsibilities
Responsibilities:
- Develop and establish manufacturing processes for current forging products from concept to production.
- Lead New Product Development (NPD) activities, including feasibility studies, APQP documentation, and production readiness.
- Create and maintain PFMEA, Control Plans, Process Flow Diagrams, SOPs, Work Instructions, and process documentation.
- Develop 2D & 3D models and manufacturing drawings using Creo (preferred).
- Design and validate forging processes, tooling, and manufacturing sequences for cold/hot forging operations.
- Conduct Time & Motion Studies, line balancing, capacity analysis, and cycle time reduction initiatives.
- Drive Continuous Improvement through Lean Manufacturing, Kaizen, VAVE, and productivity enhancement projects.
- Support equipment installation, commissioning, process validation, production trials, and manufacturing ramp-up.
- Analyze manufacturing issues using 8D, RCA, 5 Why, and implement effective corrective actions.
- Collaborate with Design, Production, Quality, Tool Room,



and Supplier teams to ensure successful product launches.

Preferred Candidate Profile
- Bachelor’s Degree or Diploma in Mechanical, Production, or Metallurgical Engineering.
- 3–7 years of experience in Forging Process Engineering, preferably in Cold, Warm, or Hot Forging.
- Strong hands-on experience in NPD, APQP, PFMEA, Control Plans, Process Validation, and Manufacturing Engineering.
- Proficiency in Creo for 3D & 2D modeling (NX/CATIA experience can also be considered).
- Experience in Tooling Development, Process Optimization, Cycle Time Reduction, and Capacity Planning.
- Knowledge of IATF 16949, Lean Manufacturing, Kaizen, and structured problem-solving methodologies.
- Excellent communication, analytical, and cross-functional coordination skills.

Contact for more details
Mr. Vasanth Kumar
(phone hidden)
[email protected]

📌 Plant Engineer (Sriperumbudur)
🏢 Haarvard Management Consultants
📍 Sriperumbudur