14 Aug
|
People Pro Consulting
|
Ajit
14 Aug
People Pro Consulting
Ajit
Assistant Manager – Production (Pre-Assembly)
Reporting To
Manager – Production
Department
Production – Refrigerator Division
Role Purpose
To lead and manage Pre-Assembly production operations within the Refrigerator Division , ensuring achievement of production targets, quality standards, process efficiency, manpower utilization, and smooth production operations. The candidate must have strong hands-on experience in Refrigerator Pre-Assembly, Cabinet Foaming, and CRF processes .
Key Responsibilities
Lead and manage the Pre-Assembly Section of the Refrigerator Division .
Ensure achievement of daily, monthly, and annual production targets as per PPC plans.
Manage manpower planning, deployment, productivity, and shift operations for the Pre-Assembly section.
Supervise and control Cabinet Foaming operations and ensure adherence to defined process parameters.
Manage and monitor CRF processes within the Pre-Assembly operation.
Ensure proper execution of all Refrigerator Pre-Assembly processes as per SOPs, work instructions, and quality standards.
Monitor CTP/CTQ parameters and ensure process compliance and consistency.
Drive improvement in First Time Right (FTR) and reduce rejection, rework, defects, and scrap.
Identify process bottlenecks and implement corrective and preventive actions to improve productivity and quality.
Ensure optimum utilization of manpower, machines, materials, and resources.
Train, guide, and develop production operators and supervisors on Pre-Assembly, CRF, and Cabinet Foaming processes .
Coordinate with PPC, Quality, Maintenance, Tool Room, and Material departments to ensure uninterrupted production.
Ensure machine and equipment availability and coordinate preventive maintenance activities.
Conduct regular process and machine audits and ensure timely closure of identified issues.
Maintain all required ISO & IMS documentation , production records, process reports, and control documents.
Monitor production KPIs such as UPH, FTR, rejection, scrap, productivity, and downtime .
Ensure adherence to all quality, safety, and environmental standards within the Pre-Assembly area.
Drive continuous improvement initiatives, cost reduction, productivity improvement, and process optimization.
Ensure zero-accident operations by strictly following company HSE and safety standards .
Handle production-related issues independently and ensure timely resolution in coordination with cross-functional teams.
Key Skills & Technical Competencies
Mandatory hands-on experience in Refrigerator Pre-Assembly.
Mandatory knowledge and experience in Cabinet Foaming.
Mandatory knowledge and experience in CRF processes.
Strong understanding of Domestic Refrigerator manufacturing processes .
Good knowledge of Cabinet Foaming process parameters, quality requirements, and defect control.
Solid understanding of CTP/CTQ and Process Control Plans .
Knowledge of FTR, rejection, rework, scrap, productivity, and downtime improvement.
Strong manpower planning and production team management skills.
Good knowledge of ISO/IMS documentation and process compliance.
Strong analytical and problem-solving capabilities.
Excellent communication, coordination, and leadership skills.
Ability to drive production teams and achieve targets within defined timelines.
Knowledge of Six Sigma / Lean Manufacturing / Continuous Improvement will be an advantage.
Education & Experience
Diploma / B.E. / B.Tech in Mechanical / Electrical Engineering .
8–10 years of relevant experience in Production.
Mandatory experience in the Domestic Refrigerator Division/Industry.
Mandatory experience specifically in Refrigerator Pre-Assembly.
Mandatory hands-on knowledge of Cabinet Foaming and CRF processes.
Candidates from other industries without Refrigerator Pre-Assembly experience should not be considered.
Knowledge of Six Sigma and Process Control Plan will be preferred.
📌 Assistant Manager (Ajit)
🏢 People Pro Consulting
📍 Ajit