The position of Sheet Metal Forming Engineer is to
(1) Drive development of manufacturing solutions for sheet metal forming such as deep-drawing, bending and stamping of FRP products.
(2) Build and validate models and simulation techniques for metal forming processes,
(3) Support tooling development at customers for springback & defects
4) Key Result Areas/Accountabilities:
Key Result Areas/Accountabilities
Supporting Actions
Process Development:
Lead the design, development, and implementation of sheet metal forming solutions tailored to flat rolled products, emphasizing processes like deep-drawing, bending, and stamping.
Identify and develop cutting-edge methods for optimizing quality and cycle time in forming processes.
Collaborate with product design and manufacturing teams to integrate metal forming solutions into product designs.

Modeling and Simulation
Build, validate, and improve simulation models for sheet metal forming processes, applying techniques like finite element analysis (FEA) to predict and optimize material behavior.




Develop and implement advanced modeling techniques to analyze strain distribution, springback, material flow, and other critical factors impacting flat rolled product forming.
Continuously improve simulation tools to enhance accuracy, speed, and predictive capability, supporting iterative process development and decision-making.

Technical Support
Provide expert support to customer teams in design and development of tools, addressing issues in forming processes, such as springback, cracking, and wrinkling.
Conduct assessments and assist customers in refining tooling parameters to improve defect rates and forming accuracy.
Troubleshoot and resolve process-related challenges, fostering robust customer relationships and ensuring satisfaction with technical support.
Project management and execution
Work with stakeholders to scope the project appropriately
Plan and execute project activities as per project timeline

📌 Manager Nashik (India)
🏢 Hindalco Industries
📍 India