Responsibilities & Key Deliverables
Current Part Development:
Conduct DR (Design reviews) basis Engg. Drawings / blueprints
Hands on experience of Skin Parts tooling development.
Woking experience of BIW parts costing (Parts, Press Tools & Welding Fixture).
Drive Quality planning for new parts delivery (APQP or Advance Quality planning) with Suppliers
Recent Part development ensuring New Part's Quality meet the Design Specs & Standards
Validation of Tools / Dies / Gauge / Welding Fixture designs / concept & proving out from Development stage, Buyoffs & handover for production.
Ensure timely Submission of PPAP from Supplier & Submit to Quality post Process reviews, Control plan adherence / Signoffs along with Packaging review
Work Coordination with Quality, R & D, Supplier, Development teams for New Development Related activities i.e. Sample / APQP/ PPAP / Defect Free Supplies / Ontime Delivery
Handover Part to SCM team for Regular production post PPAP & Ramp up.
Vendor Management
Development and commercial know-how of Sheet Metal components.
Technically in manufacturing processes of Sheet metal components.
New projects Tooling/Capex estimation based on the part geometry.
Capacity evaluation of suppliers
Floating RFQ, technical synthesis closures, DVP closures with suppliers/R&D;
Should have good knowledge of vendor databases
Should have knowledge of Tooling and Welding fixture development.
Should have knowledge of Recent Projects supply management.
Quality Improvement
Quality assurance in new development of parts / FTR (First time right) Sample development from Day1.
Process Discipline and sign offs for consistent Quality and Zero-Defect Supplies
PPAP Initiate & Validate 4M conditions.
Supplier Process reviews & Drive CAPA against Non-conformance. Using QC tools & Problem-solving tools. Facilitate Root Cause Analysis and corrective action implementation against anomalies
-- Drive Improvement related activities, Kaizen, Cost