Key Responsibilities
Component Development
Lead end-to-end development of gears & shafts for 2W applications (engine and transmission systems).
Work on current product development (NPD), localization, and design change activities.
Ensure technical specifications, drawings, and manufacturing requirements to be met.
Supplier Development
Identify, evaluate, and develop suppliers for gear and shaft manufacturing.
Drive APQP, PPAP approvals with suppliers.
Ensure supplier readiness for mass production.
Manufacturing Process Management
Monitor and optimize key processes:
Forging / Bar machining
Gear hobbing, shaping, shaving/grinding
Heat treatment (carburizing, hardening, tempering, nitriding)
Surface finishing
Ensure adherence to process capability (Cp, Cpk).
Quality & Validation
Plan and execute validation activities:
Metallurgical checks




Dimensional inspection
Analyse field failures and implement corrective actions.
Implement 8D, root cause analysis, and continuous improvements.
Cost Optimization
Drive cost reduction initiatives through:
VA/VE activities
Process improvements
Material optimization
Support localization and alternate sourcing strategies.
Project Management
Track project timelines, milestones, and deliverables.
Coordinate with cross-functional teams (Design, Quality, Purchase, Production).
Ensure timely SOP (Start of Production).
Documentation & Compliance
Maintain technical documentation:
Drawings
Specifications
PPAP documents

📌 Asst Mgr Sta Forging & Machining Pune
🏢 Important Group
📍 Pune