Job Description

Role Overview

The Manufacturing/Process Engineer is responsible for designing, validating, implementing, and continuously improving production processes to ensure on-time delivery with required quality and optimized cost. The role leads recent product industrialization, supports production, and drives continuous improvement using structured problem-solving and lean methodologies.

Key Responsibilities

1.Process Design, Validation & Implementation
Develop and implement robust manufacturing processes aligned with QCD targets.
Prepare and maintain PFD, PFMEA, Control Plan, and SOPs.
Lead process validation and technology transfer activities.

2.Continuous Improvement
Drive Lean, Kaizen, and productivity improvements.
Conduct time studies, MOST analysis, and line balancing.
Implement poka-yoke, automation, and digital solutions.

3.Capacity & Layout Planning
Perform capacity planning and Cp/Cpk studies.
Design plant layouts, material flow, and workstation optimization.
Improve throughput and production efficiency.





4.Current Product Industrialization
Lead APQP, FMEA, and new product launch.
Establish manufacturing lines and ensure smooth ramp-up.

5.Tooling & Automation
Design jigs, fixtures, and assembly tools.
Troubleshoot process and tooling issues to maintain stability.

6.CAPEX & Budgeting
Prepare ROI for capital investments.
Handle procurement, installation, and commissioning of equipment.

Skills & Competencies
Lean Manufacturing, Six Sigma, Kaizen knowledge.
Expertise in PFMEA, APQP, Control Plan.
Solid analytical and problem-solving skills.
Hands-on automation and assembly line experience.

Experience & Qualification
Experience: 10–12 years
Qualification: Diploma or BE Mechanical

Industry & Domain
Automotive / Rolling Stock preferred
Rubber-to-metal bonded components

Technical Knowledge
Hydraulic press, vulcanization, assembly processes, painting

📌 Process Engineer Bengaluru
🏢 Wabtec
📍 Bengaluru