Description

Production engineer for bus body assembly / end off line processes / Final processes

Responsibilities

Safety :
Zero incidents in the respective work area
Identifying unsafe acts / condition through audits and taking corrective actions for the same
Closure of incidents with suitable corrective actions if any
Creating awareness among the associates through training / other modes on safety, HIRA, EMS, OHSAS etc.,
Update and maintain HIRA / SEEA
Knowledge on ergonomics

Quality :
Responsible of delivery of defect free engines to customers
Responsible for maintaining the quality KPIs
Knowledge in Q7 tools / A3 problem solving / 8D analysis
Able to trouble shoot the assembly / testing issues
Responsible for upkeep of gauges, instruments and torque wrenches Taking suitable corrective actions for process related issues immediately by coordinating with stake holders
Involve / Lead quality initiative projects

Delivery:
Ensure daily production without losses (Plan vs Actual); 100% adherence
Take suitable corrective actions for line losses by coordinating with stake holders
Focus on process related issues and aim for zero process related issues
Knowledge on time study
Knowledge on line balancing




Smooth implementation of recent variants / models / parts without affecting the output
Smooth rampup incase of any recent models introduction
People handling

Cost :
Focus on indirect consumable cost (Eg. Gloves, clothes etc.,)
Focus on direct consumable cost (Eg. Sealant, liquid gasket etc.,)
Focus on Hours Per Unit (w.r.to capacity)
Involve in cost initiative projects
Monitoring tools life and taking suitable actions if any gap observed
Focus on energy cost

Morale :
Plan the Class room / on the job training for recent joiners
Absenteeism within the target
Multiskilling of associates
Training of sub ordinates
Focus on kaizen, small projects etc.,
Create best work environment in the respective area

General :
Documentation
Daily / weekly / monthly report related to production
Attendance tracking
Training records
Skill matrix of associates
SFM boards
Tools tracker
Line losses tracker
Updating of SWI / JES based on requirement
Process Change Request
Issue based tracker like Maintenance concerns, ME concerns etc.,
Kaizen record

Qualifications

Diploma in Mechanical Engineering

📌 Bus Operations Dicv Chennai (India)
🏢 Daimler Truck
📍 India