Department: ME Manufacturing
Sub-Function: Manufacturing Engineering
Role Summary: Sr Manager Automation
Key Responsibilities:
To develop and implement automation solutions across machining, fabrication, sheet metal, and assembly operations to improve Productivity, Quality, Safety, and Manufacturing Competitiveness while ensuring optimum return on investment.
Manufacturing Automation Strategy
Develop and execute the automation roadmap aligned with company manufacturing strategy.
Identify automation opportunities across manufacturing processes.
Benchmark industry best practices and emerging automation technologies.
Low-Cost Automation (LCA)
Lead development and implementation of low-cost automation solutions.
Drive projects involving
Poka-Yoke systems
Auto-clamping devices
Auto-loading and unloading systems
Sensor-based inspection systems
Part handling automation
Productivity improvement fixtures
Deliver measurable improvements in cycle time, quality, and labor productivity.
Machining Automation
Develop automation solutions for CNC and VMC operations.
Implement
Robotic loading/unloading
Gantry systems
Automatic tool management systems
Automated gauging and inspection systems
Improve machine utilization and reduce manual intervention.
Fabrication and Sheet Metal Automation
Identify opportunities for welding automation and robotic welding.
Improve productivity in cutting, bending, punching, and fabrication operations.
Develop automated material handling and work positioning solutions.
Assembly Automation
Design and implement semi-automatic and automatic assembly stations.
Develop torque-controlled assembly systems.
Introduce error-proofing and traceability systems.
Improve assembly ergonomics and reduce operator fatigue.
Manufacturing Engineering Projects
Prepare project feasibility studies and ROI calculations.
Develop project specifications and technical requirements.
Coordinate with equipment suppliers, automation integrators, and internal teams.
Ensure timely execution of automation projects within budget.
Knowledge & Skills required
- 5 to 15 years of experience in Manufacturing Engineering, Industrial Engineering, or Automation.
- Experience in Automotive OEMs, Automotive Tier-1 Suppliers, Capital Goods Manufacturing, Machine Tool Industry, or Industrial Machinery Manufacturing.
- Proven experience in implementing automation projects in:
CNC Machining
Fabrication and Welding
Sheet Metal Processing
Assembly Operations
Material Handling Systems
- Strong exposure to Low-Cost Automation (LCA) and Productivity Improvement Projects.
- Experience of setting processes, developing process documents and achieving desired quality, cost and cycle time
Other abilities:
- Required Leadership skill to handle the team
- Good planning skills
Knowledge of process capabilities methods and calculation Educational Qualification: B.Tech / B.E. in Mechanical, Production, Mechatronics, Industrial Engineering, Automation Engineering, or related field.
Additional certification in Automation, Robotics, Industry 4.0, PLC Programming, or Lean Manufacturing will be preferred.
Age: Max 40 years
Gender: Male
Languages Known: Positive spoken English & Hindi
📌 Sr Manager Automation (Manufacturing Engineering) (Kanpur)
🏢 Lohia
📍 Kanpur