Flychem is seeking an experienced Senior Manager - Flow Chemistry to lead the development, optimization and scale-up of continuous-flow processes for specialty chemicals and high-value intermediates. The role will bridge laboratory chemistry, reaction engineering, process safety, equipment selection and commercial technology transfer.

Key Responsibilities

- Lead flow-chemistry projects from feasibility screening and route evaluation through pilot and commercial scale-up.
- Design and optimize continuous reactions using PFR, CSTR, packed-bed, static-mixer and other appropriate reactor platforms.
- Develop Design of Experiments (DoE) for temperature, pressure, residence time, concentration, stoichiometry, catalyst loading and mixing.
- Translate batch reactions into robust continuous processes with improved yield, selectivity, throughput, safety and reproducibility.
- Perform reaction engineering calculations including residence-time distribution, heat and mas transfer, pressure drop and scale-up criteria.
- Select pumps, reactors, heat exchangers, back-pressure regulators, sensors, PAT tools an downstream equipment.
- Integrate work-up, quenching, liquid-liquid separation, crystallization, solvent recovery an continuous purification where feasible.
- Lead process hazard assessment for exothermic, gas-liquid, high-pressure, unstable or hazardous-chemistry operations.




- Prepare process documentation, SOPs, batch/flow records, scale-up reports, technology-transfe packages and capital equipment URS.
- Mentor chemists and engineers and collaborate with analytical, production, EHS, quality and procurement teams.

Preferred Candidate

- M.Sc./M.Tech./Ph.D. in Organic Chemistry, Chemical Engineering, Process Chemistry or a related discipline.
- Typically 8-15+ years of industrial process-development experience, with strong hands-on exposure to continuous-flow chemistry.
- Demonstrated scale-up experience beyond benchtop systems; pilot-plant or commercial implementation is strongly preferred.
- Solid understanding of kinetics, mixing, heat transfer, pressure systems, process control, PA and chemical process safety.
- Experience in specialty chemicals, pharmaceutical intermediates, cosmetic ingredients, fine chemicals or adjacent sectors is desirable.

What Success Looks Like The successful candidate will establish a practical flow-chemistry development platform at Flychem, shorten development cycles, improve process safety and selectivity, and deliver commercially scalable continuous processes for priority products. How to Apply?

You can apply here on LinkedIn or share your cv to [email protected].

📌 Senior Manager - Flow Chemistry (Hyderabad)
🏢 FlyChem
📍 Hyderabad