Role & responsibilities

1. New Product Design & Development

- Conceptualize and design new motors, alternators, and associated sheet metal components (enclosures, housings, brackets, covers, cooling systems, etc.).
- Perform detailed 3D modeling and 2D drafting with complete GD&T; for manufacturability.
- Conduct design feasibility studies considering cost, weight, performance, and manufacturing constraints.
- Work with cross-functional teams (R&D;, Production, Supply Chain, QA) to translate requirements into manufacturable designs.
- Support prototyping, assembly trials, and validation testing of current designs.

2. Updating & Improving Existing Designs

- Evaluate existing designs and implement improvements for performance, reliability, and cost optimization.
- Modify sheet metal designs to meet new customer requirements, regulatory changes, or updated specifications.
- Resolve design-related issues identified during production or field performance.
- Drive continuous improvement initiatives for standardization and modularization.

3. Process Flow & Manufacturing Support

- Develop detailed process flows, fabrication sequences, and assembly instructions for sheet metal components and motor sub-assemblies.
- Define manufacturing tolerances, welding requirements, and surface treatment specifications.
- Provide technical support to production teams to resolve fabrication or assembly challenges.
- Collaborate with vendors/suppliers for tooling, sheet metal part development, and cost optimization.

4. Engineering Documentation & Compliance

- Create and maintain engineering drawings, BOMs (Bill of Materials), and PLM entries.
- Prepare design calculation reports, tolerance stack-up studies,



and validation documentation.
- Support Engineering Change Orders (ECO) and configuration management.
- Ensure compliance with industry standards (IEC, NEMA, IS) and internal quality systems.

5. Cross-functional Collaboration & Testing

- Work with testing teams to define validation plans (vibration, thermal, strength, and noise testing).
- Analyse test results and implement design improvements.
- Provide technical inputs during customer discussions, audits, and design reviews.
- Support field service and customer teams with technical troubleshooting.

Preferred candidate profile

- Bachelors or Masters degree in mechanical engineering, or a related field.
- 2–7 years of design engineering experience in motors, alternators, or related rotating electrical machines..
- Strong expertise in SolidWorks and Design, Fabrication, and Assembly processes.
- Knowledge of GD&T;, tolerance analysis, and manufacturing drawings & familiarity with industry standards (IEC, NEMA, IS).
- Strong problem-solving, analytical, and communication skills.
- Strong knowledge of Motor and Alternator Design principles, Manufacturing & Quality processes, and industry standards.
- Knowledge of Sheet Metal manufacturing processes will be a plus.
- Excellent communication, Strong interpersonal, negotiation and project management skills.
- Ability to work in a team and adapt to different situations

Skills Required:

- Ability to manage multiple priorities in a fast-paced environment.
- Hands-on prototyping or shop floor experience.
- Strategic thinking and problem-solving abilities.
- Strong leadership and team management skills.
- Excellent communication and interpersonal skills.

📌 Senior Engineer-Mechanical Design & Development (Faridabad)
🏢 Innotec Powersys
📍 Faridabad