14 Aug
|
Pengg Usha
|
Ranchi
The incumbent will be responsible for leading and managing production and planning operations at a specialty steel wire manufacturing plant. This role ensures productive workflow, quality compliance, cost control, and timely delivery by applying strong production leadership, planning expertise, and lean manufacturing principles.
Key Responsibilities:
Production Management
- Lead and oversee all manufacturing activities to achieve productivity, quality, and delivery targets.
- Ensure compliance with quality standards, safety regulations, and operational benchmarks.
- Drive process optimization using lean manufacturing and continuous improvement methodologies.
- Monitor daily production performance and resolve operational issues to avoid bottlenecks.
- Ensure timely dispatch of finished goods to meet customer requirements.
Production Planning & Coordination
- Develop production schedules and plans aligned with business demands and inventory levels.
- Coordinate with sales, procurement, quality, maintenance, and logistics teams.
- Forecast production volumes and plan resources efficiently.
- Ensure optimal utilization of manpower, machines, and materials.
Quality Control & Compliance
- Enforce quality checkpoints across manufacturing and inspection functions.
- Conduct regular audits of processes, equipment, and output quality.
- Ensure compliance with safety, environmental, and regulatory standards.
Team Leadership & Development
- Manage and mentor the production and planning team with a focus on performance and accountability.
- Implement training programs to upgrade technical and shop-floor skills.
- Promote a culture of safety, teamwork, and continuous improvement.
Inventory & Supply Chain Support
- Manage raw material inventory and prevent both overstocking and shortages.
- Work closely with procurement to ensure cost-effective and timely sourcing.
- Mitigate supply chain risks through proactive planning.
Budget Control & Cost Optimization
- Prepare and manage the departmental budget.
- Identify and implement cost-saving initiatives in energy usage, material handling, and output yield.
- Monitor costs regularly and take corrective actions.
Reporting & Strategic Input
- Prepare production and planning MIS reports for senior management.
- Analyze production trends and performance metrics.
- Contribute to strategic planning and operational improvement initiatives.
Qualifications & Experience:
Education
- Bachelors Degree in Mechanical/Metallurgical Engineering
Experience
- Minimum 15 years in production and planning
- At least 5 years in a leadership role
- Experience in specialty steel wire manufacturing or metal/auto industry preferred
- Mandatory experience in:
- Wire drawing process
- Patenting line operations
- Strong expertise in:
- Production planning & scheduling
- Inventory management
- Manufacturing processes
- Team handling
Key Skills & Competencies:
- Leadership & Team Management
- Production Planning & Control
- Lean Manufacturing (Six Sigma, Kaizen)
- Cost Reduction & Yield Improvement
- Root Cause Analysis & Problem-Solving
- SOP Implementation
- Cross-Functional Coordination
- Strategic Planning & Execution
Behavioral Competencies
- Strong decision-making ability
- High attention to detail
- Ability to work under pressure
- Strategic thinker with execution mindset
- Excellent communication and coordination skills
📌 Production Head (Ranchi)
🏢 Pengg Usha
📍 Ranchi