Lead Engineer C I

: Lead Engineer Control & Instrumentation 1.

Job Details Particulars

Details Position & Designation Lead Engineer Control & Instrumentation Grade P1 Division & Department Green Hydrogen Engineering Reporting To Sub-Group Head E & I Engineering Place of Posting Pune 2. Job Profile A. Key Objectives

- Independently execute, create, and deliver engineering deliverables for MW/GW-scale Alkaline Technology-based Hydrogen Electrolyzer Plants , Balance of Stack facilities, Electrolyzer Test Facilities, pilot projects, and prototypes.

- Perform engineering, design, configuration, testing, and commissioning support for Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), Safety Instrumented Systems (SIS/Safety PLC), SCADA , and associated industrial automation systems.

- Carry out basic and detailed engineering of Control & Instrumentation Systems in accordance with licensor design practices and applicable codes and standards.

1. Major Deliverables A.

Control

Systems

- Develop system architecture and undertake detailed engineering of control system components, including preparation of technical specifications for procurement from reputed vendors.

- Prepare and review control system documents, including:

- Control Philosophy

- Functional Design Specification (FDS)

- System Architecture

- I/O List

- Instrument Index

- Cause & Effect Matrix

- Logic Diagrams

- Shutdown Matrix

- Alarm List

- Communication Architecture

- Network Layout

- PLC Panel Drawings

- DCS Cabinet Drawings

- SIS Cabinet Drawings

- FAT Procedures

- SAT Procedures

- Test Protocols

- As-Built Documentation

- Identify competent suppliers, coordinate with vendors, and undertake pre-engineering of PLC/DCS systems suitable for the application.

- Conduct technical bid evaluations and optimize control system solutions.

- Develop control logics, function blocks, and software programs.

- Prepare schematic and wiring diagrams.

- Participate in Pre-FAT/FAT of control systems.

- Review routine/type test reports and issue technical clearances.

B. Instrumentation

- Perform sizing and specification of:

- Control Valves

- Transmitters

- Analyzers

- Sampling Systems

- Flow Instrumentation

- Custody Metering Systems

- Pneumatic Systems

- Prepare RFQs,



conduct technical bid evaluations, and review vendor drawings for:

- PLC/DCS Systems

- Field Instruments

- Gas Analyzers

- Gas Detectors

- Control Valves

- On/Off Valves

- Prepare:

- Instrument List

- I/O List

- Junction Box (JB) Schedule

- I & C Cable Interconnection Drawings

- UPS Load List

- Instrument Data Sheets

- Control Valve and On/Off Valve Data Sheets

- PLC/DCS-related documentation

- Prepare Instrument Hook-Up Drawings and Instrument Location Layouts.

- Estimate Bill of Quantities (BoQ) for I & C cables, erection hardware, junction boxes, and instrument racks.

C.

Electrical

Interface

- Develop electrical system interface details, including drive control philosophy and MCC schematics .

- Prepare Bills of Materials, equipment lists, and relevant schedules.

D.

Overall

Responsibilities

- Prepare input documentation for HAZOP, SIL, LOPA , and other safety studies, including:

- Cause & Effect Charts

- Interlock Diagrams

- Alarm Lists

- Logic Descriptions

- Participate in HAZOP, SIL, LOPA, and other relevant safety workshops.

- Implement HAZOP/SIL recommendations in project engineering documentation.

- Develop standard product documentation such as P & IDs and Control System Architectures .

- Work at project sites across India as a design representative to support execution teams, including:

- Supervision of pre-commissioning field tests

- Witnessing energization activities

- Supporting commissioning activities

- Preparing and reviewing test protocols

- Approximately 20% travel is expected for this role.

- Coordinate with multidisciplinary engineering teams, professional consultants, vendors, licensors, suppliers, contractors, and clients.

1. Critical Competencies & Essential Attributes Technical Competencies

- Strong experience in detailed engineering of Control Systems for EPC projects across industrial/process plants, energy, power generation,



oil & gas, or related sectors.

- Hands-on experience in:

- System Engineering

- PLC Engineering

- SIS Engineering

- Functional Design Documentation

- Graphics & HMI Development

- Communication Engineering

- Panel Engineering

- System Testing

- Commissioning Support

- Cybersecurity Engineering

- Software Program Development

- Ability to independently create engineering deliverables from scratch.

- Strong expertise in:

- DCS Engineering

- PLC Programming

- Safety PLC Programming

- Process Control

- Functional Safety

- Alarm Management

- Industrial Networking

- FAT/SAT Execution

- Control Philosophy Development

- Instrumentation Integration

- Control Loop Design

- Sequence Logic Development

- Hands-on experience in logic development for process and safety control systems .

- Good understanding of applicable codes, standards, and engineering practices and their implementation in day-to-day deliverables.

- Experience working in a product/system development environment will be an advantage.

- Proactiveness and agility to work in a start-up/fast-growing industry environment .

- Ability to work effectively on rapid-track projects with high time commitments.

- Ability to manage and deliver multiple projects/tasks simultaneously.

- High proficiency in MS Office, MS Excel, and AutoCAD .

1. Experience Particulars Requirement Total Desirable Experience 1215 Years Minimum Relevant Experience 10 Years 6. Qualification

BE/B.Tech in Engineering

1. Desired Type of Experience Technical

- DCS Engineering

- PLC Programming

- Safety PLC Programming

- Process Control

- Functional Safety

- Alarm Management

- Industrial Networking

- FAT/SAT Execution

- Control Philosophy Development

- Instrumentation Integration

- Control Loop Design

- Sequence Logic Development

Behavioral

- Analytical Thinking

- Problem Solving

- Teamwork

- Communication Skills

- Vendor Coordination

- Technical Documentation

- Time Management

- Client Interaction

1. Preferred Skills Not Mandatory

- Experience in Green Hydrogen Electrolyzer technology .

- Experience in Balance of Stack engineering .

- Experience in engineering and automation systems for Hydrogen Electrolyzer Plants .

📌 Lead Engineer C I (Pune)
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