JOB DESCRIPTION

Job Title: MES Consultant- Digital Twin
Location: Pune / Chennai- India

Job Objective / Purpose:
• Provide CPG manufacturing domain expertise for Digital Twin and Smart Manufacturing initiatives
• Define manufacturing business processes, KPIs and operational scenarios
• Bridge Plant Operations, Manufacturing, Quality, Supply Chain, IT, OT, MES and Digital Twin teams

Technical/Functional Skills:
• Experience range 8+ years
• Robust experience in CPG/FMCG manufacturing operations or manufacturing transformation programs
• Proven Digital Twin platforms such as Siemens Xcelerator, Azure Digital Twins, AVEVA, PTC ThingWorx or equivalent
• Deep understanding of Production, Packaging, Quality, Inventory, Warehouse and Maintenance processes
• Strong knowledge of batch/continuous manufacturing, recipe management, genealogy and traceability
• Experience in manufacturing KPI definition and performance improvement including OEE, Yield, Throughput, Waste, Downtime and Capacity Utilization
• Experience in Digital Twin, Smart Manufacturing,



Industry 4.0 and Digital Thread initiatives
• Ability to identify Digital Twin use cases for production optimization, bottleneck analysis, capacity planning, asset utilization and operational excellence
• Ability to map shop-floor processes and operational pain points into digital process models and business scenarios
• Understanding of manufacturing data flows across ERP, MES, SCADA, Historian, IoT and shop-floor systems
• Experience in business process assessment, fit-gap assessment, impact analysis and value realization tracking
• Strong analytical skills and ability to work with cross-functional manufacturing stakeholders

Key Roles & Responsibilities:
• Act as Subject Matter Expert for CPG manufacturing operations and business processes
• Lead customer workshops to understand current-state and future-state manufacturing processes
• Define business requirements, process models, operational KPIs and functional scenarios fo

📌 MES Consultant- Digital Twin (Pune)
🏢 Tata Consultancy Services
📍 Pune