Role & responsibilities

A. Preventive & Predictive Maintenance
- Execute preventive maintenance (PM) as per schedule for critical and non-critical equipment.
- Support predictive maintenance programsvibration analysis, thermography, NDT, ultrasound checks.
- Monitor equipment health and escalate abnormalities.

B. Breakdown Management
- Attend breakdowns promptly and ensure minimum MTTR.
- Conduct RCA for repeated failures using 5-Why, Fishbone, FMEA tools.
- Implement corrective & preventive actions (CAPA).

C. Equipment Reliability & Performance Monitoring
- Monitor daily equipment KPIs (MTBF, MTTR, availability, utilization).
- Support lubrication management, alignment, balancing, and calibration.
- Ensure reliability of key equipment—kiln, VRM, conveyors, crushers, fans, etc.

D. Spares & Inventory Coordination
- Identify critical spares and coordinate with Stores & Purchase.
- Monitor consumption patterns and initiate reorder proposals.
- Support codification,



BOM updating, and inventory optimization.

E. Safety, Compliance & Housekeeping
- Ensure compliance with safety SOPs, LO/TO, permit-to-work, and audit requirements.
- Maintain 5S standards in Mechanical sections.
- Participate in safety training and toolbox talks.

F. Documentation & Reporting
- Maintain PM checklists, breakdown logs, job cards, work orders, RCA reports.
- Prepare shift reports, maintenance KPIs, and action plans.
- Ensure accurate data entry in CMMS/ERP.

G. Project & Improvement Initiatives
- Support installation, commissioning, and modification projects.
- Drive cost reduction, energy savings, and reliability improvement projects.
- Participate in Kaizen, AM/PM pillar activities, and improvement reviews.

Preferred candidate profile

Cement Industry

📌 Mechanical Engineer (Kochi)
🏢 Amrit Cement
📍 Kochi