Role Overview: -
We are seeking a highly motivated Industrial Engineer to join our Operational Excellence (OPEX) team for our Pipe Manufacturing Division.
This role will be responsible for driving productivity improvements, cost optimization, process engineering, Lean implementation, and digital transformation across various manufacturing lines.
The ideal candidate should have hands‑on experience in manufacturing operations along with solid analytical skills and a solid foundation in Industrial Engineering, Lean tools, and Work Study.

Key Responsibilities
Conduct detailed Time Studies using stopwatch and PMTS (MOST/MTM) to determine Standard Times.
Establish Standard Operating Cycles, manpower norms, and productivity baselines.
Apply Method Study to optimize labor, motion, and process flow.
Perform Line Balancing for extrusion lines, socketing lines, threading stations, packing operations, etc.
Analyze and minimize non-value-added activities on the shop floor.
Support capacity planning, manpower modelling, and machine loading plans.




Implement Lean methodologies such as:
5S, Kaizen, Poka-Yoke, Kanban, Andon, Jidoka, Visual Controls
SMED to reduce die/tool changeover time in extrusion
Value Stream Mapping (VSM) – Current State & Future State
Standard Work creation and audits
Drive waste reduction projects focusing on defects, waiting, movement, overprocessing, inventory, and overproduction.
Lead shop-floor improvement activities, conducting Gemba walks, Kaizen blitz, and cross-functional workshops.
Capture and analyze Overall Equipment Effectiveness (OEE) across production lines.
Conduct Six Big Losses analysis and identify chronic issues (Breakdown, Speed Loss, Idling, Defects).
Work closely with Maintenance to minimize breakdowns and micro stoppages.
Develop daily/weekly/monthly loss reports and implement action plans to reduce performance and quality losses.
Collaborate with Production & Quality teams to improve dimension

📌 Senior Engineer – Operational Excellence Bengaluru
🏢 Aliaxis
📍 Bengaluru