Key Roles and Responsibilities

1. Concept and Design Development

- Understand customer requirements, product specifications, and process needs.

- Develop conceptual designs, 3D models, and layouts for special purpose machines.
- Conduct design feasibility studies and mechanism analysis.
- Select suitable motion systems (mechanical, pneumatic, or hydraulic).
- Ensure designs meet electrical, safety, ergonomic, and functional standards.

1. Detailed Engineering and Documentation

- Create 3D models and 2D manufacturing drawings using CAD tools (SolidWorks / AutoCAD).

- Prepare detailed assembly drawings, part drawings, and Bill of Materials (BOM).
- Perform tolerance analysis and ensure manufacturability of components.
- Document all design-related technical data, calculations, and revisions.

1. Machine Manufacturing and Assembly Support

- Coordinate with the production and assembly teams during fabrication, machining, and assembly stages.

- Provide technical support during machine building, testing, and debugging.
- Identify and resolve design issues or assembly mismatches.
- Support suppliers and vendors in understanding technical specifications

1. Testing, Validation, and Commissioning

- Participate in machine trials, functional testing, and performance validation.





- Analyze results, identify improvement areas, and implement design modifications.
- Support commissioning at the client site if required.

1. Continuous Improvement and Innovation

- Research and implement current technologies, materials, and mechanisms to enhance performance.

- Contribute to standardization of machine elements and design templates.
- Work towards cost reduction, reliability improvement, and cycle time optimization.

Required Skills and Competencies

- Strong knowledge of machine design principles, mechanisms, and kinematics.
- Proficiency in CAD software (SolidWorks, AutoCAD).
- Good understanding of pneumatic, hydraulic, and motion control systems.
- Basic knowledge of electrical and PLC systems (for integration understanding).
- Knowledge of manufacturing processes, material selection, and GD&T.;
- Analytical, innovative, and problem-solving mindset.
- Strong communication and teamwork skills.
- Provide extended support based on project schedules and customer requirements, including overtime, weekend work, or travel as needed to ensure timely project completion, installation, and customer satisfaction.

📌 Spm Design Engineer (Sriperumbudur)
🏢 Thompsons Hr Consulting
📍 Sriperumbudur