Role & responsibilities
Develop manufacturing methods for composite structures, fairings, motor casings, brackets, panels, and assemblies.
Define composite manufacturing processes including prepreg layup, vacuum bagging, autoclave/oven curing, RTM/resin infusion, trimming, machining, bonding, and assembly.
Prepare process specifications, work instructions, routing sheets, job cards, and method sheets.
Lead current product industrialization, process trials, first-article builds, and process validation.
Optimize cycle time, material utilization, yield, throughput, and rework.
Conduct RCA, PFMEA, control plans, and continuous improvement activities.
Define requirements for composite tooling, moulds, mandrels, fixtures, and assembly jigs.
Work closely with Design, Production, Quality, Materials, Tooling, and Supply Chain teams.
Support NCR investigations, repair/rework, NDT, dimensional inspection, and production troubleshooting.




Ensure manufacturing processes meet aerospace quality and reliability requirements.

Preferred candidate profile
Aerospace / Defence / Aviation / Space industry experience.
Knowledge of AS9100 / NADCAP.
Experience with composite tooling and manufacturing equipment.
Knowledge of AFP/ATL and Out-of-Autoclave (OoA) processes.
Lean / Six Sigma experience.
Strong practical experience in:
Prepreg Layup
Vacuum Bagging
Autoclave / Oven Curing
RTM / Resin Infusion
Composite Bonding & Assembly
Composite Trimming & Machining
Positive knowledge of carbon fiber, glass fiber, resin systems, cure cycles, composite defects, and failure modes.
Experience in PFMEA, Control Plans, RCA, Work Instructions, Process Specifications, and Routing.
Hands-on experience in a shop-floor manufacturing workplace.
Knowledge of CAD/CAM and PLM tools.

📌 Method Engineer Hyderabad
🏢 Satus Smart Solutions
📍 Hyderabad