Responsibilities
Machine SetupSet up HMC/VMC machines as per production requirements.
Mount and align fixtures, components, tools, and workholding devices.
Ensure proper job clamping and component positioning.
Tool Setting & OffsetLoad and set cutting tools as per the tool list.
Set tool length, diameter, wear and work offsets.
Check tool condition and replace worn/damaged tools.
Program HandlingLoad the correct CNC program and verify program number/revision.
Make minor offset corrections based on inspection results.
Coordinate with the CNC programmer for program-related issues.
First Piece Inspection Produce the first-off component after setup.
Check critical dimensions using vernier, micrometer, bore gauge, height gauge, etc.
Get first-piece approval from Quality before starting batch production.
Production MonitoringOperate and monitor HMC/VMC machines during production.
Maintain required cycle time and production targets.
Monitor tool wear, coolant condition, machine alarms and machining parameters.




Quality Control Ensure components are produced as per drawing and control plan.
Identify dimensional and machining defects.
Segregate and report rejected/non-conforming components.
Machine & Tool Maintenance Perform basic daily machine checks and cleaning.
Ensure proper coolant, lubrication and chip removal.
Report machine abnormalities, breakdowns and tool-related issues to Maintenance.
Documentation Maintain setup sheets, tool records, production reports and inspection records.
Record tool changes and offset corrections.
Follow traceability and production documentation requirements.
Safety & 5S Follow all machine safety procedures and PPE requirements.
Maintain 5S around the machine and work area.
Ensure secure handling of tools, fixtures and components
Shift Handover
Properly communicate machine status, tool condition, pending jobs, quality issues and production status to the next shift.

📌 Machine Shop (Rajkot)
🏢 Varun Group of Companies
📍 Rajkot