Responsibilities:

Technology & Process Setup

* Define and maintain all process windows, control plans & CTQ across all
products of PnP.

* Setup, Operate, Programming & Optimizing PnP machines.

* Conduct DOE & Process validation for current products and materials.

* Perform feeder loading , nozzle selection & calibration.

* Optimize component placement accuracy and speed.

* Create & modify machine programs using online/offline SW.

* Optimize cycle time and improve placement efficiency.

* Perform Penalization and coordinate transformation.

* Validate BOM , Centroid file and Gerber data before production.

New Model Readiness

* Develop & Maintain Process documentation, WIs & SOPs (Pick n Place /
Mounter)

* All new models trail pre-readiness (EVT/ DVT / PVT) , new model trail
activities including trial builds & process validation.

* Load & verify machine programs for New Product Trail.

* Conduct First Article Inspection.

* Partner with NPI, TDG to ensure DFMEA and PFMEA of Pink n Place / Mounter.





* Ensure proper solder paste reflow per component and PCB design requirements

* Ensure smooth technology transfer from development to production.

* Own ramp-up metrics: yield learning curve, cycle time, scrap reduction.

Quality Excellence

* Accountable for first pass yield, final yield and field reliability.

* Lead root cause analysis for yield excursions using SPI data , SPC charts
, Yield Trends ,FMEA, DOE and failure analysis.

* Monitor production yield , defect rates , cycle time and implement corrective
/ preventive actions.

* Collaborate with Quality , NPI & Customer to resolve manufacturing & Quality
issues such as tombstoning , voiding , bridging , cold joints, misalignment
, missing components and solder balls.

* Partner with Quality team to address customer returns, audits and
escalations.

* Analyze following defects ( Identify root causes of defects like tombstoning
, misalignment , missing components etc. ) and implement corrective actions

* Mo

📌 Process Engineer (Vemagal)
🏢 Tata Electronics Private
📍 Vemagal