The Senior Manufacturing Tooling Engineer will be responsible for developing and implementing global tooling systems for engine component manufacturing within powertrain operations. The role focuses on delivering innovative tooling solutions, supporting new product launches, improving machining processes, and driving continuous cost and productivity improvements.
Working closely with Product Development, Manufacturing Engineering, Quality, Suppliers, and Plant Operations, the successful candidate will ensure tooling systems meet manufacturing, quality, safety, and operational requirements throughout the programme lifecycle.
The position requires expertise in cutting tool engineering, machining processes, supplier management, process optimisation, and advanced manufacturing technologies. The individual will also lead cross-functional teams during equipment commissioning, production launches, and process capability development while promoting Lean Manufacturing and continuous improvement principles.
Tooling Engineering Process Development
- Develop and implement global tooling strategies for manufacturing engine components.
- Design, specify, select, and optimise cutting tools, including drills, inserts, reamers, end mills, taps, broaches, and grinding tools.
- Evaluate manufacturing feasibility and support Design for Manufacturing and Assembly (DFMA) activities.
- Introduce advanced tooling technologies, tool management systems, minimum quantity lubrication (MQL), and process improvements.
- Establish and maintain tooling standards, cutting parameters, tool setup documentation, and engineering specifications.
- Monitor tool performance and implement actions to maximise tool life and process capability.
New Programme Launch Support
- Lead tooling activities during current product and programme launches.
- Develop tooling packages and technical specifications for suppliers.
- Support equipment build, installation, commissioning, validation, and manufacturing readiness
📌 Senior Manufacturing Tooling Engineer (Chennai)
🏢 Ford
📍 Chennai