Job Description: General Manager Technical (AAC Blocks Manufacturing)

Position Details:

Job Title - General Manager Technical

Department - Manufacturing / Plant Operations

Reports To Managing Director / Chief Operating Officer

Reportees - Plant Manager, Production Manager, Quality Control Head, Maintenance Manager, Utilities/Boiler In-charge

Industry - Building Materials AAC (Autoclaved Aerated Concrete) Blocks Manufacturing

Experience Required - 18-25 years, with minimum 5 years in a senior leadership role in AAC/building materials manufacturing

Qualification - B.Tech/B.E. in Mechanical, Civil, Chemical, or Ceramic Engineering (M.Tech/MBA preferred)

Job Purpose

To lead and be fully accountable for the technical and operational performance of the AAC blocks manufacturing plant covering production, quality, maintenance, process optimization, and plant safety — while driving cost efficiency, capacity utilization, and product consistency in line with business targets.

Key Responsibilities

1. Production & Plant Operations
- Own end-to-end plant operations:



raw material handling, mixing/dosing, mould filling, autoclaving, cutting, and curing processes.
- Drive production planning to meet volume, quality, and dispatch targets with minimal downtime.
- Monitor and optimize key process parameters — slurry density, mould rise time, green cake cutting, autoclave pressure/temperature cycles — to ensure consistent block quality (density, compressive strength, dimensional accuracy).
- Ensure optimal utilization of installed capacity and continuously work to improve OEE (Overall Equipment Effectiveness).

2. Technical & Process Expertise
- Provide hands-on technical leadership on AAC process chemistry — fly ash/sand slurry, lime, cement, gypsum, aluminum powder dosing, and reaction control.
- Troubleshoot process deviations (under/over-rising, cracking, autoclave defects, density variation) and implement corrective actions.
- Lead process improvement and cost-reduction

📌 General Manager (Erode)
🏢 Renaatus Procon
📍 Erode