Cluster Head -EMS Operations (Bengaluru)

Cluster Head -EMS Operations (Bengaluru)

16 Aug
|
Recognized
|
Bengaluru

16 Aug

Recognized

Bengaluru

About the Role:

We are looking for hands-on electronics
manufacturing professional to lead appliance production operations at the cluster/plant level. This role is the execution engine of owning shop floor performance, electronics assembly quality, team productivity, and operational metrics day to day.

KRA

1. Shop Floor & Production Management

• Manage end-to-end production of appliances across assigned cluster — PCB assembly, SMT lines, power board testing, coil assembly, and
final box-build

• Achieve daily, weekly, and monthly production output targets with high OEE (Overall Equipment Effectiveness)

• Drive shift planning, manpower allocation, and throughput efficiency across assembly lines

• Lead Lean / Kaizen initiatives to reduce cycle time, rework, and material wastage

2. Electronics Assembly & Process Ownership

• Own SMT (Surface Mount Technology) and through-hole soldering processes for control boards and power PCBs

• Ensure correct setup and calibration of SMT machines, reflow ovens, wave soldering, and ICT fixtures

• Monitor IGBT assembly, coil gap tolerances, and power board functional performance

• Implement and enforce ESD (Electrostatic Discharge) controls and IPC class standards across the line

3. Quality, Testing & Compliance

• Drive first-pass yield (FPY) targets and reduce field return / defect rates on appliances products.

• Manage in-circuit testing (ICT), functional testing (power, temperature control, safety cutoff), and end-of-line quality checks





• Ensure all products comply with BIS IS 302-2-6 standards before dispatch

• Lead root cause analysis (8D / 5-Why) for production defects and implement corrective actions

4. Component & Material Management

• Coordinate with procurement for component availability — IGBTs, capacitors, micro controllers, coils, glass tops

• Manage material flow on the shop floor — kitting, WIP control, and inventory accuracy

• Track and flag component quality issues; coordinate with incoming QC and vendors for resolution

5. Team Leadership

• Lead a team of 30–80 operators, technicians, and line supervisors across the cluster

• Drive daily production huddles, skill development programs, and cross-training of technicians

• Maintain discipline, safety compliance (OSHA/factory act), and a positive shop floor culture

Requirements

Ideal Candidate Profile:

• 11–18 years of experience in electronics manufacturing — specifically in consumer appliances, EMS companies, or kitchen appliance plants.

• Solid hands-on electronics background — SMT operations, IGBT-based power electronics, PCB assembly, and functional testing

• Experience managing a high-volume assembly line or cluster in companies.

• Practical knowledge of BIS certification processes, IPC-A-610 standards, and ISO 9001 QMS

• Lean / Six Sigma Green Belt preferred; hands-on with OEE tracking, SMED, and line balancing

• Ability to read and interpret circuit diagrams, PCB layouts, and BOM structures

📌 Cluster Head -EMS Operations (Bengaluru)
🏢 Recognized
📍 Bengaluru

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