16 Aug
|
Rockman Advanced Composites
|
Sachin
16 Aug
Rockman Advanced Composites
Sachin
– CMM Quality Engineer
Industry: Aerospace & Advanced Composites
Function: Quality / Metrology
Position: CMM Quality Engineer
Experience: 3–6 Years
Qualification: Diploma / B.E. / B.Tech. in Mechanical, Production, Metrology, Quality or related discipline
Equipment: FARO CMM / FARO Portable Measuring Arm
Job Purpose
Responsible for dimensional inspection, measurement, CMM programming, and quality verification of aerospace and advanced composite components, tooling, fixtures, and assemblies using FARO measurement equipment. The role ensures compliance with engineering drawings, GD&T;, customer specifications, and aerospace quality requirements.
Key Responsibilities1. FARO CMM & Dimensional Inspection
- Operate FARO CMM / FARO Portable Measuring Arm for dimensional inspection of composite and aerospace components.
- Perform inspection of composite components, moulds, tools, fixtures, jigs, patterns, and assemblies.
- Conduct First Article Inspection (FAI), in-process inspection, final inspection, and layout inspection.
- Develop and execute measurement plans based on engineering drawings and inspection requirements.
- Perform 3D scanning / probing where applicable for dimensional verification and surface inspection.
- Verify component dimensions, profiles, hole locations, angles, flatness, perpendicularity, concentricity, and other GD&T; characteristics.
1. CMM Programming & Measurement
- Create, modify, and optimize FARO measurement programs for repeatable inspection.
- Establish appropriate datum structures and alignment methods as per drawing/GD&T; requirements.
- Select suitable probes, scanning methods, and measurement strategies.
- Optimize inspection programs to reduce measurement time while maintaining accuracy and repeatability.
- Compare measured data with CAD models / nominal dimensions and generate dimensional inspection reports.
1. Aerospace & Composite Quality
- Inspect components manufactured using Carbon Fiber, Glass Fiber, Honeycomb Core, Prepreg, Sandwich Structures, and other composite materials.
- Understand composite manufacturing processes such as lay-up, curing, trimming, drilling, bonding, and assembly.
- Verify critical dimensions and interfaces between composite components and metallic/aerospace assemblies.
- Support inspection of aerospace tooling, moulds, master models, fixtures, and production components.
- Ensure inspection activities comply with applicable customer, drawing, and aerospace quality requirements.
1. Drawing & GD&T;
- Read and interpret 2D engineering drawings, 3D CAD models, specifications, and inspection plans.
- Solid understanding of GD&T; according to ASME Y14.5.
- Interpret datum reference frames, feature control frames, profile tolerances, position tolerances, and composite tolerances.
- Identify critical-to-quality characteristics and ensure appropriate measurement methods are used.
1. Quality Documentation & Reporting
- Prepare accurate CMM inspection reports, dimensional reports, FAI reports, and inspection records.
- Support AS9102 First Article Inspection activities where applicable.
- Maintain traceability of inspection results and measurement data.
- Identify dimensional non-conformities and initiate/coordinate NCR, CAPA, 8D, and root-cause analysis activities.
- Provide measurement data to Production, Engineering, Tooling, and Quality teams for corrective actions.
1. Calibration & Measurement System
- Monitor FARO equipment calibration,
verification, and preventive maintenance requirements.
- Perform routine equipment checks and verify measurement system accuracy before inspection.
- Support MSA / GR&R; studies for critical measurement processes.
- Ensure measuring equipment is properly maintained, identified, and traceable to calibration standards.
1. Continuous Improvement
- Improve CMM inspection methods, programs, and measurement cycle time.
- Develop standardized inspection procedures and measurement techniques.
- Support reduction of dimensional rejection, rework, inspection time, and measurement errors.
- Participate in Kaizen, quality improvement, and process capability improvement activities.
Required Technical Skills
- Hands-on experience with FARO CMM / Portable Measuring Arm.
- Experience in FARO CAM2 / FARO Measure / relevant FARO software will be preferred.
- Knowledge of CMM programming, probing, scanning, alignment, and CAD comparison.
- Strong knowledge of GD&T; and dimensional metrology.
- Ability to work with CATIA / NX / SolidWorks / other 3D CAD models.
- Knowledge of AS9102 FAI and aerospace inspection practices.
- Knowledge of MSA, GR&R;, SPC, 8D, CAPA, and Root Cause Analysis.
- Good knowledge of precision measuring instruments.
- Good working knowledge of MS Excel and quality documentation.
Preferred Aerospace / Composite Experience
- Experience in aerospace composite component inspection will be highly preferred.
- Experience with large composite structures and aerospace tooling is an advantage.
- Experience working with customer drawings, aerospace specifications, FAI, NCR and audit requirements.
- Knowledge of AS9100 quality management requirements is preferred.
Pay: ₹400,000.00 - ₹500,000.00 per year
Benefits
- Food provided
- Paid sick time
- Paid time off
- Provident Fund
Work Location: In person
📌 Quality Engineer - CMM & LT (Sachin)
🏢 Rockman Advanced Composites
📍 Sachin