Job Responsibilities:

Maintenance &

- Reliability Management:-

- Lead preventive, predictive, corrective, and breakdown maintenance activities for production and utility equipment.

- Ensure maximum machine availability and minimize downtime through robust maintenance planning and execution.

- Develop annual maintenance plans and shutdown schedules.

- Conduct root cause analysis (RCA) for critical equipment failures and implements corrective and preventive actions.

- Drive reliability improvement initiatives to enhance machine performance and operational efficiency.

Electrical &

- Automation Systems:-

- Manage maintenance of electrical systems including HT/LT panels, transformers, MCCs, VFDs, motors, drives, and control panels.

- Troubleshoot complex electrical and automation-related issues.

- Ensure smooth operation and maintenance of PLC-controlled production lines.

- Coordinate automation upgrades and machine modifications to improve productivity and reduce downtime.

PLC &

- Control Systems :-

- Hands-on knowledge of multiple PLC platforms such as Siemens, Allen Bradley, Mitsubishi, Omron, and Schneider.

- Diagnose and resolve PLC, HMI, SCADA, and control system-related issues.

- Maintain backups and documentation of all automation programs and machine parameters.

- Support digitalization and automation projects across the plant.

Spare Parts &

- Inventory Management

- Develop and manage critical spare parts inventory to ensure uninterrupted plant operations.

- Establish and monitor minimum, maximum, and reorder stock levels.





- Control inventory costs through effective planning and consumption analysis.

- Coordinate with procurement and vendors for timely availability of maintenance spares and equipment.

SAP &

- Maintenance Systems

- Utilize SAP PM module for maintenance planning, work order management, preventive maintenance scheduling, and reporting.

- Maintain accurate equipment history, maintenance records, and spare parts master data.

- Track maintenance KPIs and generate periodic performance reports.

Utility &

- Facility Management

- Ensure efficient operation and maintenance of plant utilities including compressors, DG sets, HVAC systems, chillers, electrical distribution systems, and other support infrastructure.

- Monitor utility performance and implement energy conservation initiatives.

- Ensure compliance with all statutory and safety requirements related to maintenance operations.

Team Leadership &

- Development

- Lead and develop a team of maintenance engineers, supervisors, technicians, and contractors.

- Drive capability building through technical training and skill enhancement programs.

- Foster a culture of safety, accountability, and continuous improvement.

Safety, Compliance &

- Continuous Improvement





- Ensure compliance with EHS standards, statutory regulations, and company policies.

- Drive TPM, Kaizen, Lean Maintenance, and Cost Optimization initiatives.

- Participate in internal and external audits and ensure timely closure of observations

Key Performance Indicators (KPIs)

- Machine Uptime (%)

- Preventive Maintenance Compliance (%)

- MTBF &
- MTTR Improvement

- Breakdown Reduction (%)

- Maintenance Cost Control

- Spare Inventory Accuracy &

- Optimization

- SAP Compliance

- Energy Efficiency Improvement

- Safety Performance

Education Qualification Required

- B.E./B.Tech in Electrical Engineering / Electrical &
- Electronics Engineering

- Diploma with more than 12 years.

Key Skills and Attitude Required

Experience

- 15-18 years of experience in Maintenance &
- Engineering functions within FMCG, Hygiene, Packaging, Pharma, Food Processing, Consumer Goods, or other automated manufacturing industries.

- Proven experience in managing electrical maintenance, automation systems, PLC-controlled machinery, spare parts management, and SAP-based maintenance processes.

- Prior experience in leading maintenance teams and driving plant reliability initiatives.

- PLC and SAP knowledge should not be mandatory but circuit diagram along with troubleshooting must be robust.

Preferred Industry Experience

- FMCG, Hygiene Products, Diaper Manufacturing, Tissue, Packaging, Pharma, Food Processing, Electrical or any high-speed automated manufacturing environment.

📌 Maintenance Manager (Halol)
🏢 Nobel Hygiene
📍 Halol