Role

Shock Simulation Engineer – Battery Module

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About the UNIT/ Unit Overview

Virtual Validation Unit (CAE)

Location

Pune

Experience:

5 to 10 years

Number of openings

Two

What awaits you/ Job Profile

- Develop high-fidelity battery module and pack models for shock and mechanical robustness simulations.
- Perform explicit dynamic shock simulations using LS-DYNA for battery-level and subsystem-level load cases.
- Execute and debug simulations across varying environmental conditions, ensuring accurate material behaviour representation.
- Analyse and post-process key performance indicators (KPIs) related to structural integrity and joint performance.
- Conduct component-level and subsystem-level simulations for battery modules, enclosures, and mounting systems.
- Define and derive custom shock load cases based on real-world scenarios (transport, handling, misuse, etc) and perform special investigations, including root-cause analysis and what-if studies, to address design concerns.
- Prepare clear, structured simulation reports and technical presentations for stakeholders.
- Collaborate with design, testing,



and system teams to improve product robustness and reliability.

What should you bring along

- Solid experience in explicit dynamics and shock analysis, with a solid understanding of transient structural behaviour.
- Hands-on experience with LS-DYNA, including:
- Model setup and solver controls
- Contacts, material definitions, and failure modelling
- Debugging and stabilization of explicit simulations

- Good understanding of material behaviour under varying operating conditions, including metals, plastics, foams and adhesives.
- Experience working on High Voltage (HV) battery systems and their mechanical integration.
- Ability to define realistic load cases and boundary conditions for shock events.
- Strong analytical and problem-solving skills to identify risks and propose countermeasures.
- Experience in simulation result interpretation and stakeholder communication.

Must have technical skill

LS-Dyna, Ansa, Animator, Explicit Dynamics / Shock Simulation

Good to have Technical skills

Meta Post, Primer, SPDM tools e.g. CB2, Strong cross-cultural communication skills, Understanding of battery safety and validation practices, Scripting & automation

📌 Shock Simulation Engineer - Battery Module (Pune)
🏢 BMW TechWorks
📍 Pune