:

1.

Production

Planning & Control

Plan daily moulding targets based on casting requirements and dispatch schedules

Ensure optimal utilization of moulding lines, machines, and manpower

Coordinate with melting and fettling departments for smooth production flow

2.

Process

Control & Standardization

Maintain strict control over moulding parameters

Standardize moulding practices across both the shifts

Ensure proper pattern setting, box alignment, and mould integrity

- Sand Plant & Raw Material Monitoring

Monitor sand properties (AFS, moisture, clay content, compactability)

Ensure proper sand mixing, reclamation, and reuse

Control additives like bentonite, coal dust, and water for consistent quality

4.

Quality

Assurance in Moulding

Ensure mould quality to prevent casting defects like:

Shrinkage, Sand inclusion, Mismatch, Scabs

Weight control

Work closely with QA/QC team to reduce rejection rates

Implement corrective and preventive actions (CAPA)

- Team Management

Supervise moulding supervisors, operators, and helpers

Train workforce on best moulding practices and safety

Ensure discipline,



shift handovers, and accountability

- Productivity & Cost Optimization

Reduce sand consumption, binder usage, and rework

Improve moulding cycle time and output per shift

Control wastage and improve yield

7.

Maintenance

Coordination

Coordinate with maintenance team for upkeep of:

Moulding machines

Sand plant equipment

Flasks and patterns

Ensure minimal downtime

- Documentation & Reporting

Maintain daily production reports and rejection analysis

Track key KPIs

Rejection %

Sand consumption/MT

Productivity per shift

Report deviations and improvements to management

9.

Continuous

Improvement

Implement lean manufacturing / process improvement initiatives

Introduce current techniques for better mould strength and surface finish

Drive automation and efficiency upgrades

- Coordination with Pattern & Design Team

Ensure pattern suitability for moulding process

Methoding of pattens, Able to work in weight reduction in pattens

📌 Production molding process control. (Jamshedpur)
🏢 RECEX
📍 Jamshedpur