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Position: Production Manager

Location: Khopoli

Industry: Plastic Manufacturing

Experience Required:

12–15 years of relevant experience

Mandatory experience in plastic extrusion processes

Key Responsibilities

Production & Operations

- Plan, organize, and execute daily production activities to achieve production targets.
- Manage production operations across Blown Film Extrusion, Extrusion Lamination, Lamination, Slitting, and related processes.
- Ensure optimum utilization of manpower, machinery, and raw materials.
- Monitor production parameters and ensure adherence to process specifications.
- Minimize machine downtime through effective planning and coordination with the maintenance team.
- Improve Overall Equipment Effectiveness (OEE), productivity, and plant efficiency.

Process Improvement

- Drive Lean Manufacturing, Kaizen, TPM, 5S, and continuous improvement initiatives.
- Identify process bottlenecks and implement corrective actions.
- Reduce waste, rejection, and material consumption through process optimization.
- Lead productivity improvement and cost reduction projects.

Quality & Compliance

- Ensure compliance with customer specifications, SOPs, and quality standards.
- Monitor product quality and resolve process-related quality issues.
- Conduct root cause analysis and implement CAPA for customer complaints and internal quality concerns.
- Ensure compliance with ISO, BRC, GMP, HACCP, and other applicable quality systems.

Team Management

- Lead, mentor, and develop production supervisors, engineers, operators, and technicians.
- Plan manpower allocation and shift management.




- Conduct regular performance reviews and technical training programs.
- Promote a culture of accountability, teamwork, and continuous learning.

Safety & Environment

- Ensure compliance with all Health, Safety, and Environmental (HSE) regulations.
- Promote a strong safety culture across the plant.
- Ensure valuable housekeeping and adherence to safety procedures.

New Product Development

- Support product development and commercial trials.
- Coordinate with R&D;, Quality, Sales, and Marketing teams for new product introductions.
- Participate in process validation and scale-up activities.

Planning & Coordination

- Coordinate closely with PPC, Maintenance, Quality, Stores, Procurement, and Sales teams.
- Monitor raw material availability and inventory levels.
- Ensure timely execution of production plans to meet customer delivery commitments.

Reporting

- Prepare and present daily, weekly, and monthly MIS reports.
- Analyze production performance, OEE, rejection, downtime, and productivity metrics.
- Present improvement plans and performance updates to senior management

Key Requirements:

Strong knowledge of extrusion technology and plastic processing

Experience in product development and lifecycle management

- Education: B.E./B.Tech in Plastics/Polymer/Mechanical Engineering or Diploma.
- Experience: Proven experience in plastic extrusion (pipes, sheets, films).
- Technical Skills: Expertise in extrusion machinery, material handling (HDPE, PVC, PP), process control, and troubleshooting.
- Soft Skills: Strong leadership, communication, problem-solving, organizational, and analytical skills.
- Knowledge: PPC, Lean Manufacturing, Quality Systems (ISO).

📌 Production Manager- Plastic extrusion processes, Khopoli
🏢 Talent Leads Consultants
📍 Khopoli