We are seeking a skilled Process Engineer with solid expertise in cable harness manufacturing to support new product development, RFQ execution, and process establishment. The role involves end-to-end responsibility from reviewing customer requirements to defining manufacturing processes, documentation, and continuous improvement.
Key Responsibilities
- Review and analyze customer documents to ensure complete understanding of project scope related to cable harness assemblies.
- Prepare accurate and error-free Bill of Materials (BOM), including identification of MSD (Moisture Sensitive Devices) and ESD (Electrostatic Discharge) components.
- Design, develop, and establish internal manufacturing processes with appropriate controls.
- Conduct First Article Inspection (FAI) validation and release process parameters. Continuously update and improve PFMEA (Process Failure Mode and Effects Analysis).
- Develop and maintain
- Process Flow Charts
- Process Control Plans
- PFMEA documents
- Work Instructions, SOPs, visual aids, and templates
- Packing instructions
- Lead and facilitate Cross Functional Team (CFT) discussions for PFMEA.
- Conduct Design for Manufacturing (DFM) reviews with Process, Quality, and Production teams.
- Ensure timely release of all engineering documentation (minimum 3 days prior to production build).
- Manage configuration control and all related engineering activities.
- Provide technical expertise in cable harness processes including:
- Cutting
- Stripping
- Crimping
- Connectorization
Required Skills & Qualifications
- Strong process knowledge in cable harness manufacturing (cutting, stripping, crimping, connectorization).
- Familiarity with First Article Inspection (FAI) requirements as per AS9102 standard.
- Hands-on experience with engineering documentation, including:
- Process Flow Charts
- Process Control Plans
- PFMEA / FMEA
- Assembly Instructions
- SOPs
- Final Inspection & FQA Checklists
- Knowledge of Engineering Change Management (ECM) processes.
- Ability to work cross-functionally with Quality, Production, and Engineering teams.
- Strong attention to detail and documentation accuracy.