Job Title

Mgr - QA Assembly

Level

EX

Function

Manufacturing

Department (Sub-function)

Quality Assurance

1. JOB PURPOSE

Implement all relevant BAL QA systems in Vehicle Assly and ensure supply of OK vehicle to Despatches (Dom+Export)to meet the Management objective of Manufacturing and sales of Motorcycle as per the Monthly targets with highest level of Quality.
1. INTERACTION WITH STAKEHOLDERS

Internal

External

Direct

Motorcycle>Service - MC, Intracity BU>Service, Operations>Corporate QA, Operations>Manufacturing>Assembly/Exports, Operations>Manufacturing>Paint, Operations>Manufacturing>ME - VEH, Operations>Manufacturing>Quality Assurance, Operations>Manufacturing>PPC,

Industry Experts, Manufacturers, Vendors, Tech companies

Indirect

Operations>Manufacturing>Planned Maintainance

Not Applicable

1. JOB REQUIREMENTS

Educational Qualifications

Essential: Engg- Mech || Mechanical Engineering

Preferred Institution: NIT & Equivalent

Desired Qualification: Other Engineering||Production Engineering

Work Exp

Min: 5

Max:8

Industry Specification

Automobile, Engg & Manufacturing

Addnl Requirements

Experience and exposure of QA systems related to Vehicle Assembly, Press & Fabrication, Paint / Powder / Plating area is essential

Age

Min: 26

Max: 29

Need for travel

10

1. KEY COMPETENCIES

Technical/Functional
- Knowledge of all Motorcycle Vehicle systems related to Motorcycle transmission / machined components (5 Cs)
- Sound Knowledge in Electrical, Fuel System, Fastening related to motorcycle.
- Conversant with latest legal norms like BS6, ABS
- Conversant with Export requirement – country specific norms, packing material regulations
- Conversant with PDI testing of motorcycle vehicles
- Expertise in FMEA/PPAP/PSW/DR problem solving techniques (like 7 QC Tools)




- Knowledge of TPM / QM pillar is must.
- Should Possess positive communication, planning, coordination, and leadership skills
- Exposure to QMS and SHEMS implementation in work area.

10.Tools expertise like SAP, PLM software team centre, MS office

11.Expertise in metrology – CMM, Gauges, common instruments.

Behavioural

L3 - ACT - Continuously raise the bar; Ensure results with speed; Meet customer expectations

5. KEY RESPONSIBILITIES

- Vehicle PDI Testing (FC, Brake, Acceleration test) - planning, execution & adherence as per latest ABS standards.
- Vehicle Assembly Control, Pokayoke: Ensuring sustenance by regular line audits and timely action for NCs.
- Export Packing (SKD, CKD) Quality control – Regular packing audits as country specific requirements, packing materials inspection.
- Receipt Engine Part Quality Inspection of inhouse & vendor parts (S, A, B, C) - planning, execution, adherence, and modifications. Preparing Part Quality Standards (PQS)
- Vendor Process Control Standardisation – Implementation, Sustenance & horizontal deployment at Vendors to prevent may happen cases.
- Vendor Process validation for new processes, source, equipment at and support as required.
- Conducting CFT Vendor Process audits as per schedule based on 20 basic systems
- Monitoring Vendor Quality Performance Rating – monthly communication
- Failure Analysis of NC Parts for Assy Lines, PDI, IRU, EFR, Warranty & corrective actions.
- Corrective preventive action inhouse, vendor end based on Receipt parr defect, Line defects, PDI, IRU, EFR, Warranty
- QM Activities – SIR, Layout inspection, DRBFM, PRBFM verification.
- CFT working with PPC, Engg, R&D; for improvement projects, ECNs.
- TPM & Quality Tools – effective use for achieving zero defects.
- QMS & SHE System co-ordination of Departmental activities.

📌 Mgr (Qa) (Uttarakhand)
🏢 Bajaj Auto
📍 Uttarakhand