1

Job Title

Manager (Planned Maintenance)

2

Reporting

Functional reporting to: Functional Head / Department Head

3

Background

Desirable: B.E. Electrical/ Electronic Engineering o hands-on experience in Electrical Automation i) Edu Qualification ii) Experience

Minimum: 6

Maximum: 10

iii) Age Limit

Minimum: 25

Maximum: 35

4

Job Role & Responsibilities

Role: Planned Maintenance

Responsibilities: Paint Process Equipment's & Utilities

Digital & Automation-Enabled Maintenance

Drive Industry 4.0 initiatives including IoT-enabled monitoring, condition-based maintenance, and data analytics

Implement predictive maintenance using vibration analysis, thermal imaging, and real-time diagnostics

Integrate equipment with SCADA / MES platforms for centralized monitoring and control

Develop dashboards for OEE, MTBF, MTTR, and downtime analytics

PLC & Control Systems

Program, diagnose, and troubleshoot Mitsubishi FX & R Series PLCs

Ensure seamless integration with HMI and SCADA systems (Genesis or equivalent)

Process Equipment Maintenance

Conveyor & Paint Booth Systems:-

Maintain VFDs, servo drives, encoders, and sensor-based automation systems

Improve system reliability using predictive alerts and monitoring tools

Monitor electrostatic parameters, airflow, and filtration efficiency

Ensure booth monitoring, control systems, and alarm automation are effective

Track performance and optimize operational efficiency

Oven & Gas Train (PNG) Systems:-

Maintain curing ovens, gas trains, burners, and safety interlocks as per combustion standards





Implement automated control loops for temperature and gas flow

Integrate sensors for real-time combustion efficiency monitoring

Ensure all interlocks and safety automation systems are fail-safe

5

Competency Requirements

Safety & Compliance (Automation Perspective)

Ensure automation systems comply with functional safety standards (SIL / interlocks)

Maintain safety in hazardous paint shop environments through:

Gas leak detection automation, Flameproof systems, Fire detection systems

Team Leadership

Demonstrate robust problem-solving, leadership, and cross-functional collaboration

Manage shift schedules aligned with production targets and maintenance plans.

3rd Party Manpower KPI control and Adherence management

Budget & Spare Parts Management

Maintain inventory of critical spares (Painting system spares , Mitsubishi modules, gas train, ASU Spares)

SAP PM / MM Module Operation

Coordinate and negotiate with OEMs and third-party service providers

Technical / Functional Competencies

Knowledge of automotive industry best practices (Productivity, Quality, Delivery, Cost, Safety)

Experience in greenfield projects

Well-versed with SAP system

Knowledge of ISO 9001, 14001, and ISO 45001 standards

Internal auditor certification (QMS / OHSAS) preferred

TPM awareness (JIPM methodology preferred)

Proficiency in IT tools such as Excel and PowerPoint

6

Likely sources

Industry Background (Preferred)

Automobile / Auto-component / Manufacturing / Paint Industry / PLC ,Robotics Manufacturers (I.e. Mitshubishi etc)

📌 Mgr (Pm & Fe) (India)
🏢 Bajaj Auto
📍 India