Job Title: Production Manager – Aerospace & Defense EMS

Location: Hyderabad.

Experience:

20+ years in Electronics Manufacturing Services (EMS), with significant exposure to Aerospace & Defense programs

Role Summary:

The Production Manager will lead end-to-end manufacturing operations for Aerospace & Defense electronics programs, ensuring on-time delivery, zero-defect quality, regulatory compliance, and cost efficiency. The role requires solid expertise in high-reliability electronics manufacturing, including SMT, box build, testing, and integration, while driving operational excellence and continuous improvement.

Key Responsibilities:

1. Manufacturing Operations Leadership

- Lead complete production operations including SMT, Assembly, Testing, and System Integration

- Ensure achievement of production targets, OTD, and productivity goals

- Drive first-time-right manufacturing and zero rework culture

- Manage high-mix, low-volume and complex builds typical in Aerospace & Defense

2. Quality & Compliance

- Ensure strict adherence to Aerospace & Defense standards such as:

- AS9100

- NADCAP (where applicable)

- IPC standards (IPC-A-610, J-STD-001)

- Maintain full traceability, process control, and documentation discipline

- Lead audits (internal, customer, regulatory) and ensure zero major findings

3. Process Excellence & Continuous Improvement

- Drive Lean Manufacturing, Six Sigma, and Kaizen initiatives

- Improve productivity, reduce cycle time, and optimize line balancing

- Implement digital manufacturing / Industry 4.0 initiatives

- Lead root cause analysis (RCA)



and corrective/preventive actions (CAPA)

4. Team Leadership & People Development

- Lead and manage large cross-functional teams (production, supervisors, technicians)

- Build a high-performance, accountable, and safety-driven culture

- Mentor and develop next-level leaders within production

- Ensure proper manpower planning and skill development

5. Program & Customer Management

- Work closely with NPI, Engineering, Quality, and Supply Chain teams

- Support new product introduction (NPI) and smooth transition to production

- Engage with customers for production readiness, delivery commitments, and escalations

- Ensure alignment with customer-specific requirements and SLAs

6. Planning & Delivery

- Execute production plans aligned with customer schedules and business goals

- Ensure 100% On-Time Delivery (OTD) with optimal resource utilization

- Identify risks proactively and implement mitigation plans

7. Cost & Operational Efficiency

- Control manufacturing costs including labor, scrap, rework, and overheads

- Drive cost reduction initiatives without compromising quality

- Optimize capacity utilization and improve overall equipment efficiency (OEE)

Key Requirements:

Education:





- Bachelor’s degree in Electronics / Electrical Engineering (preferred)

- Master’s degree or MBA is an added advantage

Experience:

- 20+ years in EMS manufacturing with a minimum of 5–10 years in leadership roles

- Strong exposure to Aerospace & Defense electronics manufacturing

- Hands-on experience in:

- SMT processes & equipment

- Box build and system integration

- Testing (functional, environmental, burn-in)

- Proven track record of handling large teams and high-value programs

Technical Skills:

- Strong knowledge of IPC, AS9100, ESD, and high-reliability manufacturing

- Experience in handling NADCAP audits (preferred)

- Expertise in production planning, capacity management, and process optimization

- Familiarity with ERP/MES systems and digital manufacturing tools

Leadership Competencies:

- Strong decision-making and problem-solving skills

- Excellent stakeholder and customer management

- Ability to handle high-pressure, critical delivery environments

- Results-driven with a focus on quality, delivery, and cost

Key Performance Indicators (KPIs):

- On-Time Delivery (OTD) > 98%

- First Pass Yield (FPY)

- Scrap and Rework Levels

- Productivity & OEE

- Customer Satisfaction Scores

- Audit Compliance (Zero Major Findings)

Additional Expectations:

- Experience in handling critical programs, audits, and crisis situations

- Strong focus on safety, compliance, and operational discipline

- Ability to drive strategic initiatives along with daily execution

📌 Manager - Production (Shamshabad)
🏢 Cyient DLM
📍 Shamshabad