Division

Department

Engineering

Level / Grade

L3

Functional Area

Welding Technology

1

Job Title

Welding Process planning & development – Automotive Welded assemblies

2

Reporting

Functional reporting to: GM (Engg. _ P&F; _ Welding Technology)

3

Background

i) Educational Qualification

-

Desirable: B.E. Mech / M. Tech (Welding Technology) _ Preferred

ii) Experience

Minimum: 3

Maximum: 10

iii) Age Limit

Minimum: 25

Maximum: 35

4

Job Role & Responsibilities

Role: Planning and Development of Innovative Joining Technologies e.g. Welding, Soldering, Brazing etc. for 2Wh EV components (e.g. Battery, Motor etc) & 2Wh / 3Wh IC components (e.g. Fuel tank, Frame body, silencer & CV (commercial vehicle) weldments

Responsibilities:

New Process Development
- Explore development and productionization of creative welding technologies
- Adoption of emerging welding technologies (e.g. SM laser with core + ring beams & LDD; EBW, FSW etc.)
- AI adoption (data annotation), analysis, digital twin) – smart manufacturing

Process Planning




- Design simplification & rationalization of new model parts & identifying DFM/A, PQS-CTQ points.
- Process planning for standard process & process parameters optimization.

Flawless Manufacturing & Product quality enhancement
- Resolution of QSR / Field Quality issues and IHR Quality issues at Vendor
- Improve Process reliability for zero defect supplies
- Aesthetics improvement of weldments.

New Product Development
- Selection of Joining process wrt joint design for new products to achieve zero defect, lowest cost & timely delivery
- To establish necessary Poka-Yoke/interlocks for fool proof manufacturing of weldments.
- Design and development of welding fixtures

Cost reduction & Capital Investment avoidance
- To generate VAVEs for welding parts cost reduction
- Right sizing of equipment for investment cost reduction

Green processes
- Adoption of Green processes in welding
- Resource conservation in welding processes.

Comp

📌 Mgr (Engg - P&F) (India)
🏢 Bajaj Auto
📍 India